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MODEL 463821908 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
463821908 • 80016556 • 01-10-08
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Summary of Contents for Char-Broil 463821908
- Page 1 MODEL 463821908 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference.
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Page 2: Grill Service Center
Date Purchased CAUTION For residential use only. Do not use for commercial cooking. 2 • 463821908 Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. -
Page 3: Table Of Contents
Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. 463821908 • 3... -
Page 4: For Your Safety
• Do not store an LP tank in an area where children play. 4 • 463821908 LP tank • The LP tank used with your grill must meet the following requirements: •... - Page 5 LP tank valve so as not to cross- thread the connection. Continued on next page. Nipple has to be centered into the LP tank valve. OPD Hand Wheel Type 1 outlet with thread on outside 463821908 • 5...
- Page 6 • If you cannot stop a gas leak, immediately close Lptank valve and call LP gas supplier or your fire department! 6 • 463821908 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank.
- Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP tank valve immediately.
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Page 8: Match-Lighting
3. Push in and turn IGNITION BURNER knob to burner lights and stays lit. 4. To ignite right burner, turn right knob to HI. 8 • 463821908 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LO. -
Page 9: Spider Alert
Reattach ignitor wire to Reposition grease cup Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”. vaporiser b electrode vaporiser bar and cooking grate. Reattach clean to grease clip. Burner Tube Valve Correct burner-to-valve engagement 463821908 • 9... - Page 10 For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am- 4:00 pm EST. 10 • 463821908 How To Tell If Meat Is Grilled Thoroughly • Meat and poultry cooked on a grill often browns very fast on the outside.
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Page 11: Parts List
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan... -
Page 12: Parts Diagram
PARTS DIAGRAM – Model No. 463821908 12 • 463821908... -
Page 13: Assembly
ASSEMBLY – Model No. 463821908 A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. Leg Extenders B Push into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. - Page 14 B Insert ignitor body into ignitor hole on control panel, then tighten it with sheetmetal nut. NOTE: if your grill come with Snap-in ignitor, please see Option. #10-24 x ½” Machine Screw Qty.2 Valve/Hose/Regulator 14 • 463821908 #10-24 x ½” machine screws. NOTE: Make sure the two valve Ignitor Snap the Option: ignitor into the control panel.
- Page 15 C Attach wire of main burner to ignitor. #10-24 x ½” Machine Screws Qty. 2 #10-24x1-1/4" Machine Screw Qty: 4 Firebox Burner Assembly Silicon Washer #10-24 Qty: 6 Flange Nuts Qty. 4 Front Panel Firebox Control Panel #10-24 x ½” Correct burner-to-valve engagement 463821908 • 15...
- Page 16 Wing Nut Tool Holder Flange Nut T-Wing Screw #10-24x2” Carriage Bolts #10-24 X 2” Machine Screw Qty. 2 Sideburner Grate 16 • 463821908 #10-24 Flange Nut Qty: 2 #10-24x2" Sideburner Clip Machine Screw Sideburner Qty: 1 Sideburner Knob Sideburner ignitor wire...
- Page 17 The center flat portion of the hinge should be at the bottom (see inset). Lower Hinge #10-24 T-Wing Screw Qty: 4 #10-24 Silicon Washer Flange Nuts Qty:8 Qty:4 Machine Screw Center flat portion of hinge on bottom #10-24 X ½” Qty:4 463821908 • 17...
- Page 18 Flange Nuts Qty:2 Qty:4 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure with hinge pins and hitch pins. Tighten upper lid hinges 18 • 463821908 screws 1” Hitch Pin Qty. 2 Hinge Pin...
- Page 19 NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top Swing Away is installed upside-down. Push control knobs onto valves. Cooking Grate Heat Tent Swing Away Pivot Wire 463821908 • 19...
- Page 20 Section). See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety instructions before using. Always keep LP Tanks in upright position during use, transport, and storage 20 • 463821908 Tank Wire Tank collar opening must face to left of grill. Set Grease Cup Clip Grease Cup...
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Page 21: Troubleshooting
• Tip of electrode should be pointing toward gas port opening on burner. the distance should be 1/8” to 3/16”. Adjust if necessary. • Clean wire and/or electrode with rubbing alcohol and clean swab. • Reconnect wires or replace electrode/wire assembly. • Replace ignitor wire/electrode assembly. 463821908 • 21... - Page 22 • Burner and/or burner tubes are blocked. (fire in burner tube(s)). Unable to fill LP tank. • Some dealers have older fill nozzles with worn threads. 22 • 463821908 Prevention/Solution • Replace ignitor. • Replace knob. • Inspect wire insulation and proper connection. Replace wires if insulation is broken.
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Page 23: Limited Warranty
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 463821908 • 23... - Page 24 Page intentionally blank 24 • 463821908...
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Page 27: Registration Card
Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463821908 • 27... - Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...
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