Char-Broil 463820208 Product Manual
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Char-Broil 463820208 Product Manual

Char-Broil 463820208 Product Manual

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MODEL
463820208
,, PRODUCT
GUIDE
/_ CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
/_ WARNING',
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges -
especially as noted in the manual7 Wear
protective gloves if necessary.
463820208•80016427•12_04_07

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Summary of Contents for Char-Broil 463820208

  • Page 1 MODEL 463820208 ,, PRODUCT GUIDE /_ CAUTION: /_ WARNING', Failure to follow all manufacturer's instructions Read and follow all safety statements, assembly instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook. property damage.

  • Page 2: California Proposition 65

    Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. if you smell gas: • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane 1.
  • Page 3 For Your Safety ........Grill Service Center ........Product Record Information ......Installation Safety Precautions ......Safety Symbols ........Use and Care ........4-10 Parts List .......... Parts Diagram ........Assembly ........13-19 Troubleshooting ........20-21 Limited Warranty ........Do not attempt to repair or alter the hose/valve/regulator for any "assumed"...

  • Page 4: For Your Safety

    LP tank • The LP tank used with your grill must meet the following requirements: • Use LP s only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP tank under or near the •...

  • Page 5: Lp Tank Exchange

    LP tank Exchange Connecting Regulator to the LP tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 A Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. A If you have a grill problem see the "Troubleshooting Section". A If the regulator frosts, turn off grill and LP tank valve immediately.
  • Page 8 Burner Flame Check Ignitor Lighting • Remove cooking grates and flame tamers. Light burners, rotate A Do not lean over grill while lighting. knobs from HI to LO. You should see a smaller flame in LO 1. Turn OFF gas burner control valves. position than seen on HI.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP tank. SPIDER ALERT! Remove cooking grate and vaporiser bar. Under grill remove grease cup, disconnect ignitor wire and GAS COLLECTOR clips from burner.
  • Page 10 Food Safety How To Tell If Meat Is Grilled Thoroughly Food safety is a very important part of enjoying the outdoor • Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached cooking experience.
  • Page 11 Design®,Sierra®, and TruFlame®are registeredTrademarksof the W,C, Bradley Company, Thermos®is a registeredtrademarkof the Thermos Companyand its affiliates, Artisan Collection by ChaFBroil T_ 03 and DesignT_,Char-Broil and DesignTT_, Flame DesignT_,FlavorTents TT_, Grill 2 Go T_,Griffin'StickT_,Keeper of the FlameT_,Keepers of the FlameT_,Natural GripT_,...
  • Page 12 12 • 463820208...

  • Page 13: Assembly

    Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. B Push Leg Extenders into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. Left LegAssembly 1"...
  • Page 14 A Place bottom of front panel into three slots in the bottom shelf. B Attach front panel to legs with four #10-24x2" machine screws and #10-24 flange nuts. #10-24X 2" MachineScrew Qty.4 #10-24 FlangeNut Qty.4 Place valve/hose/regulator onto control panel. Attach with #10-24 x 1/2"machine screws. NOTE: Make sure the two valve stems are centered in their clearance holes;...
  • Page 15 Attach control panel to firebox using #10-24 x Y2"machine screws, silicon washers and #10-24 flange nuts. Firebox #10-24x 1/2" Machine Screw Qty. 4 Silicon Washer Qty. 4 #10-24 Flange Nut Qty. 4 A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with #10-24x1-1/4"...
  • Page 16 Attach side shelf with #10-24 T-wing screw. #10-24 T-Wing Screw Qty:8 Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws, silicon washers and #10-24 flange nuts per hinge, The center flat portion of the hinge should be at the bottom (see inset). #10-24 Silicon Washer FlangeNuts...
  • Page 17 Attach handle to front of lid with silicon washers, insulation washers and #10-24 wing nuts. Upper lid hinges attach to back with #10-24x1/2" machine screws, fiber washers and #10-24 flange nuts. Do not tighten the screws. #10-24Wing Nut Qty:2 #10-24X1/2" Machine Screw Qty:4 Silicon Washer...
  • Page 18 Place heat tent onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. Cooking Grate Heat Tent A Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back.

  • Page 19: Use And Care

    Insert tank wire into holes in bottom shelf of the cart, Tank Wire Hang grease cup clip from bottom of firebox and place grease cup into grease clip. Tank collar opening must face to left of grill. Set bottom of tank into bottom shelf. Rotate tank wire up to secure tank. LP tank IS SOLD SEPARATELY.

  • Page 20: Troubleshooting

    EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom • Damaged hose. , Turnoff gas at LP tank or at sourceon naturalgas systems.If cracked/cut/burned anythingbutburned,replacevalve/hose/regulator. If burned, hose.
  • Page 21 Troubleshooting (continued) PIEZOPUSH-BUTTON AND ROTARY: Burner(s) w ill not light • Push-button sticksat bottom. usingignitor. • Replaceignitor. • Rotaryknobrotateswithoutclicking. , Replaceknob. • Sparkingbetweenignitorand electrode. • Inspectwireinsulationand properconnection.Replace wires if insulation is broken. Burner(s) w ill not • See"GAS ISSUES:" on previouspage. matchlight.

  • Page 22: Limited Warranty

    In addition,in thestateof Californiaonly,youmay take the productto the retailestablishment sellingthis productin orderto obtainperformance under this limitedwarranty. If you wish to obtain performanceof any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumerreturnswill notbe acceptedunlessa valid Return Authorizationis firstacquiredby calling1-800-241-7548 and thenclearly marked on the outsideof the packageand the packageis shippedfreighttpostage pre-paidto the addressabove.

  • Page 23: Registration Card

    onlineat: Pleaseregisteryour (if you registeronline,you do not needto send in this registrationcard.) PLEASE FiLLOUT THISCARD ANDRETURN IT WITHIN 10DAYS OFPURCHASE, FAILURE T ORETURN MAYAFFECT Y OUR WARRANTY COVERAGE. LLENE ESTA TARJETA YDEVUELVALA DENTRO DELOS10DiAS DELACOMPRA. SINOLADEVUELVE, PUEDE VERSEAFECTADA SUCOBERTURA DEGARANTiA, VEUiLLEZ C OMPLETER CETTE CARTE ETLARETOURNER DANS LES10JOURS SUIVANT L 'ACHAT, LACOUVERTURE DEVOTRE GARANTIE P OURRAIT ENETRE AFFECTEE S IVOUS NELEFAITES PA&...

  • Page 24: Grill Service Center

    Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leaktest regularly. Thank You for Your Purchase! Char-Broil, L LC • Columbus, G A 31902° Printedin China...

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