Char-Broil The BigEasy 4638263 Assembly Manual

1st
12
Insert Valve into Sideburner Tube and snap valve cup
into bottom of shelf (see inset for proper engagement). Place Sideburner Knob.
2nd
Place "AAA" battery into module, secure with Button.
3rd
Attach long wire from beneath console to electrode beneath Sideburner.
Button
2nd
Sideburner
Knob
Battery
1st
13
Items to Assemble:
1 Grease Clip
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang from grease clip.
Center of
grill bottom
CAUTION
!
• Failure to install can in clip will cause hot
grease to drip from bottom of grill with
risk of fire or property damage.
Parts List - Model 4638263
Key Qty. Description . . . . . . . . . . Part # Key Qty. Description
A 1 Condiment Wire . . . . . 4151005 AA 1
B 3 Tent Frame . . . . . . . . . 4151014 BB 1
C 1 Deep Dish . . . . . . . . . . 4152039 CC 1
D 1 Cooking Grid, 12" . . . . 4152054 DD 1
E 1 Cooking Grid, 15" . . . . 4152055 EE 1
F 2 Wheel . . . . . . . . . . . . . 4154417 FF 1
G 1 Sideburner Toolholder. 4154519 GG 1
H 1 Condiment Tray . . . . . 4154528 HH 1
I 1 Sideburner Grate . . . . 4156179 II 3
J 1 Chef's Delite . . . . . . . . 4156455 JJ 1
K 1 LP Tank . . . . . . . . . . . . 4158015 KK 1
- - 1 Spit Rod . . . . . . . . . . . 4158063 LL 1
L 3 Burner Tent . . . . . . . . . 4500226 MM 1
M 1 Rotisserie Burner . . . . 4500249 - - 1
N 1 Tank Retainer . . . . . . . 4503105 NN 1
O 1 Storage Shelf . . . . . . . 4503107 OO 1
P 1 Tank Support. . . . . . . . 4503114 PP 3
Q 1 Upper Panel . . . . . . . . 4503119 QQ 1
R 1 Lower Panel . . . . . . . . 4503121 RR 1
- - 1 Rotisserie . . . . . . . . . . 4507294 SS 1
S 2 #10x1/2" Screw, 4080043 - - 1
Self-tap
T 2 Pivot Pin . . . . . . . . . . . 4080066 - - 1
U 3 3/16 Pal Nut . . . . . . . . 4153096 - - 1
V 1 Ignitor Wire . . . . . . . . . 4153184 TT 1
W 2 Caster . . . . . . . . . . . . . 4154261 UU 1
X 2 Caster Socket . . . . . . . 4154514
Y 2 Hitch Pin . . . . . . . . . . . 4156515
Z 2 Carry-over Tube . . . . . 4500228
Items to Assemble:
14 1 Chain with Coupling
1 Match-Holder
Remove coupling from chain.
Place end of chain through hole, reattach coupling to end of chain.
Thread eyelet on other end of chain into loop of match holder.
3rd
Back of Grill
IMPORTANT
Proper
tube-to-valve
engagement
Items to Assemble:
15
1 LP Tank
Loosen wing-nut on tank retainer.
Center base of tank in notches between wheels.
Lower tank retainer onto tank and tighten the wing-nut.
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
See Use and Care to perform the "Burner Flame Check"
Grease clip
and important safety instructions before using
CAUTION
!
• Tank collar opening must face to front of cart once tank is
attached.
• Failure to install tank correctly may allow gas hose to be
damaged in operation, resulting in the risk of fire.
. . . . . . . . . . Part #
Right Leg . . . . . . . . . . 4503147
Left Leg. . . . . . . . . . . . 4503148
Console Assembly . . . 4530047
Ignitor . . . . . . . . . . . . . 4153186
Rotisserie Ignitor Wire 4153806
Sideburner Valve Cup. 4154476
Sideburner Ignitor Wire5156110
Grill Bottom . . . . . . . . . 4508387
Burner . . . . . . . . . . . . . 5068016
Left Shelf Assembly . . 4520016
Sideburner Assembly . 4520018
Sideburner Burner . . . 5068017
Grill Lid . . . . . . . . . . . . 4570044
Grill Cover. . . . . . . . . . 4985710
Rotisserie Knob . . . . . 4154214
Sideburner Knob. . . . . 4154471
A
Control Knob. . . . . . . . 4154507
H
Heat Indicator . . . . . . . 4157142
AAA Battery . . . . . . . . 4153177
C
Button . . . . . . . . . . . . . 4157156
Hardware, Cart Assy. . 4254009
O
Hardware, Shelf . . . . . 4254012
Hardware, Swing Grid. 4254018
Shield . . . . . . . . . . . . . 4501356
Grease Clip. . . . . . . . . 5156607
See Use & Care Manual for
"Match Lighting Instructions"
Remove coupling from chain
Eyelet End
Match-Holder
Regulator
Tank
QQ MM
L
D
J
B
M
U
V
II
TT
JJ
Z
SS DD
NN
HH
Y
Y
CC
AA
T
S
T
BB S
GG
EE PP
N
Q
P
X
R
UU
W
Wing-Nut
Notch in Tank
Retainer
Hose going
to Sideburner valve
E
I
OO
KK
LL
G
FF
RR
K
F
4638263 / 1–4165052 (02-13-02)
4638263
ASSEMBLY MANUAL
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION: Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER: Leave
these instructions with consumer.
CONSUMER: Keep this manual for
future reference.
WARNING
!
Failure to follow all manufacturer's
instructions could result in serious
personal injury and/or property
damage.
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com