Char-Broil 463822107 Product Manual
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Char-Broil 463822107 Product Manual

Char-Broil 463822107 Product Manual

This grill is for outdoor use only
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MODEL 463822107 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
Printed in China • 463822107 • 80004924 • 08-15-07

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Summary of Contents for Char-Broil 463822107

  • Page 1 Keep this manual for future reference. If you have any questions or need assistance during assembly, please call 1-800-241-7548. To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com Printed in China • 463822107 • 80004924 • 08-15-07...
  • Page 2 Date Purchased injury. CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463822107...

  • Page 3: Table Of Contents

    Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...
  • Page 4 Never leave an LP tank inside a vehicle which may become overheated by the sun. • Do not store an LP tank in an area where children play. 4 • 463822107...

  • Page 5: For Your Safety

    Hand-tighten the coupling components can result. nut, holding regulator in a straight line with LP tank valve so as not to cross- thread the connection. Nipple has to be centered into the LP tank valve. 463822107 • 5...

  • Page 6: Grill Service Center

    • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department! 6 • 463822107...
  • Page 7 • Never operate grill with LP tank out of correct position specified in assembly instructions. • Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position. 463822107 • 7...
  • Page 8 "Sudden drop or low flame" in the Troubleshooting Section. Hose Check • Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified in the Parts List. Normal Kinked Hose Hose 8 • 463822107...

  • Page 9: Spider Alert

    Damage to and failure of parts can result. • Porcelain grates: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use non-abrasive scouring powder for stubborn stains. 463822107 • 9...
  • Page 10 • NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria. • When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot. 10 • 463822107...

  • Page 11: Parts List

    PARTS LIST - Model No. 463822107 Key Qty Description ....Part # Key Qty Description ....Part # Sideburner Electrode .

  • Page 12: Parts Diagram

    PARTS DIAGRAM - Model No. 463822107 12 • 463822107...
  • Page 13 ASSEMBLY - Model No. 463822107 Left Leg Place left upper leg as shown (A). NOTE: Lower left leg has two large holes at the bottom. In front, attach upper leg, tank retainer bracket side brace and lower leg with #10-24x1-1/4" screw and #10-24 flange nut (B). In back, place screw #10-24x1-1/4"...
  • Page 14 Place right upper leg as shown (A). Attach upper leg and lower leg with #10-24x1-1/4" screws and #10-24 flange nuts (B). Attach support bracket with #10-24x1-1/4" screws and #10-24 flange nuts. Upper Right Leg Front Correctly assembled right leg Lower Right Leg #10-24 Flange Nut Qty: 4 #10-24x1-1/4" Screw Qty: 4 Support Bracket 14 • 463822107...
  • Page 15 Slide upper panel with holes for condiment basket under legs. Attach with #10-24x2" screws and flange nuts. Fit lower panel around tank exclusion wire and attach with #10-24x2" screws and flange nuts. #10-24x2" Screw Qty: 8 #10-24 Nut Qty: 8 463822107 • 15...
  • Page 16 In front, attach control panel with #10-24x2" screws. Place upper firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. Control Panel Upper Firebox Support #10-24x2" Screws Qty: 8 #10-24 Flange Nut Qty: 8 16 • 463822107...
  • Page 17 Qty: 2 Stamped Nut Valve/Hose/Regulator Heat Shield Attach heat shield with #10-24x1/2" screws and #10-24 flange nuts. NOTE: Regulator and hose come out by the heat shield. Heat Shield #10-24Flange Nut Qty: 2 #10-24x1/2" Screw Qty: 2 463822107 • 17...

  • Page 18: Assembly

    Attach firebox with #10-24x1/2" screws, 5mm ID, 15mm OD fiber washers and #10-24 flange nuts (C). Push control knobs onto valve stems (C). Burner Assembly Firebox 5mm ID, 15mm OD #10-24x1/2" #10-24 Flange Nut Screw Fiber Washer Qty: 4 Qty: 6 Qty: 6 Fiber Washer #10-24x1/2" Screw Control Knob Short Ignitor Wire 18 • 463822107...
  • Page 19 1/4-20 flange nuts (B). NOTE: Right shelf has the tool holder. 1/4-20 Flange Nut #10-24x1/2" 1/4-20x1/2" Qty: 4 Screw Screw Qty: 8 Qty: 4 1/4-20x1-1/4" Screw Qty: 4 Mounting Bracket Shelf Support Shelf 1/4"-20x1-1/4" Screws 1/4"-20 Flange Nut 1/4"-20x1/2" Screws 463822107 • 19...
  • Page 20 Fiber Washer Qty: 1 Sheet Metal Screw Qty: 4 Qty: 3 Sideburner Grate Correctly assembled burner-to-valve engagement 5mm ID, 9mm OD Sideburner Valve Fiber Washer Wing Nut Sideburner Tube Burner Clip Sideburner Ignitor Wire Sideburner Control Knob 20 • 463822107...
  • Page 21 Attach upper hinges to back of lid using #10-24x1/2" screws, 5mm fiber washers and #10-24 flange nuts. Hinges should curve downward when properly installed. #10-24x1/2" #10-24 Flange Nut Handle Fiber Washer Screw Qty: 4 Qty: 8 Qty: 4 1/4"-20 Wing Nut Fiber Washer Qty:2 Qty: 4 Upper Hinge 463822107 • 21...
  • Page 22 Place heat tent into firebox. Heat Tent Fiber Washer Qty: 4 #10-24 Nut #10-24x1-1/4" Qty: 4 Screw Qty: 4 Cooking Grate and Condiment Basket Place grate into firebox. Hook condiment basket into front panel. Cooking Grate Condiment Basket 22 • 463822107...
  • Page 23 See Use and Care section to correctly Leak Test and perform the Burner Flame Check. LP Tank CAUTION • Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 463822107 • 23...

  • Page 24: Troubleshooting

    • Wire and/or electrode covered with cooking residue. • Reconnect wires or replace electrode/wire assembly. • Wires are loose or disconnected. • Replace ignitor wire. • Wires are shorting (sparking) between ignitor and electrode. Continued on next page. 24 • 463822107...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 463822107 • 25...

  • Page 26: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463822107...

  • Page 27: Registration Card

    Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463822107 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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