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MODEL 463860108 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
463860108 • 80016566 • 01-10-08
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Summary of Contents for Char-Broil 463860108
- Page 1 MODEL 463860108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.
- Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463860108...
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Page 3: Table Of Contents
Registration Card ........27 modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. 463860108 • 3... - Page 4 Check the telephone Retainer Strap by the sun. directory under “Gas Companies” for nearest certified LP • Do not store an LP tank in an area where children play. dealers. 4 • 463860108...
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Page 5: For Your Safety
Continued on next page. Nipple has to be centered into the LP tank valve. WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! 463860108 • 5... - Page 6 • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close Lptank valve and call LP gas supplier or your fire department! 6 • 463860108...
- Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP tank valve immediately.
- Page 8 • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 463860108...
- Page 9 • Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 463860108 • 9...
- Page 10 For more information call: USDA Meat and Poultry Hotline at • When reheating takeout foods or fully cooked meats like hot 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am- dogs, grill to 165° F, or until steaming hot. 4:00 pm EST. 10 • 463860108...
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Page 11: Parts List
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan... -
Page 12: Parts Diagram
PARTS DIAGRAM – Model No. 463860108 12 • 463860108... -
Page 13: Assembly
ASSEMBLY – Model No. 463860108 A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. Leg Extenders B Push into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. - Page 14 B Insert ignitor body into ignitor hole on control panel, then tighten it with sheetmetal nut. NOTE: if your grill come with Snap-in ignitor, please see Option. Ignitor #10-24 x ½” Machine Screw Qty.2 Snap the Option: ignitor into the control Snap-in panel. Ignitor Sheetmetal Nut Valve/Hose/Regulator Valve/Hose/Regulator 14 • 463860108...
- Page 15 Burner Assembly C Attach wire of main burner to ignitor. #10-24 x ½” Machine Screws Silicon Washer #10-24 Qty. 2 Qty: 6 Flange Nuts Qty. 4 #10-24x1-1/4" Machine Screw Qty: 4 Firebox Correct burner-to-valve engagement Front Panel 463860108 • 15...
- Page 16 Wing Nut Tool Holder Sideburner Flange Nut T-Wing Screw Sideburner Valve #10-24x2” Carriage Bolts #10-24 X 2” Qty: 1 Machine Screw Qty. 2 Sideburner Correctly assembled valve in sideburner tube Knob Sideburner Grate Sideburner ignitor wire Sideburner Clip 16 • 463860108...
- Page 17 Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws, silicon washers and #10-24 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset). #10-24 Silicon Washer Flange Nuts Qty:8 #10-24 X ½” Qty:4 Machine Screw Lower Hinge Qty:4 Center flat portion of hinge on bottom 463860108 • 17...
- Page 18 Qty:4 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure with hinge pins and hitch pins. Tighten upper lid hinges screws 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 18 • 463860108...
- Page 19 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top Swing Away is installed upside-down. Push control knobs onto valves. Swing Away Pivot Wire 463860108 • 19...
- Page 20 Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 20 • 463860108...
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Page 21: Troubleshooting
• Clean wire and/or electrode with rubbing alcohol and clean swab. cooking residue. • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. 463860108 • 21... - Page 22 Use and Care. Unable to fill LP tank. • Some dealers have older fill nozzles • The worn nozzles don’t have enough “bite” to engage the valve. Try with worn threads. a second LP dealer. 22 • 463860108...
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Page 23: Limited Warranty
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 463860108 • 23... - Page 24 Page intentionally blank 24 • 463860108...
- Page 25 Page intentionally blank 463860108 • 25...
- Page 26 Page intentionally blank 26 • 463860108...
- Page 27 Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463860108 • 27...
- Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...
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