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4638200
ASSEMBLY MANUAL
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION: Read and follow all safety
statements, assembly instructions, and
use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER: Leave
these instructions with consumer.
TO CONSUMER: Keep this manual for
future reference.
WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
CAUTION
Some parts may contain sharp edges
- especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
4638200 / 0-4165013 (11-26-01)
4638200 • 1
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Summary of Contents for Char-Broil Traditional 4638200
- Page 1 4638200 ASSEMBLY MANUAL THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave these instructions with consumer. TO CONSUMER: Keep this manual for future reference.
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Page 2: Warnings
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™... -
Page 3: Table Of Contents
Warranty Table of Contents Manufacturer warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (if assembled by Warnings ..............2 consumer-purchaser), as follows: Warranty Information ..........2 (1) The aluminum top and bottom castings for the life of original Installation Safety Precautions ......... -
Page 4: Parts List And Diagram
SwingAway Bottom 1 4152125 Cooking Grate 4152741 Shelf 4154259 Handle 4154474 Gas Supply Tube 4156394 SwingAway Top 4156449 Side Shelf Tube 4502212 Post Tube Support 4502219 Post Assembly 4504606 Briquets 4158125 Briquet Grate 4157101 Vaporiser Bar 4156418 Remove end of rating label on post Burner Assemby 4505010 assembly and apply to your warranty... -
Page 5: Assembly Instructions
ASSEMBLY Attaching Grill to Wood Deck Front Place slot Tip: Use the Post Assembly base as a template for drilling holes into to right deck. Wrench tighten all hex nuts. Make sure post assembly is fully secured and vertical before proceeding. - Page 6 (Black) Qty. 2 Qty. 2 Qty. 2 When installing Ignitor do not push on button. This may cause a minor shock. Qty. 2 Do not cross-thread fitting. Qty. 2 Supply Wrench-tighten. Tube Qty. 2 6 • 4638200...
- Page 7 s VERY IMPORTANT: Burner tubes must pass through holes in grill bottom and engage valve attached Holding Burner Assembly to console. and Briquet Grate together, place into Grill Bottom BACK GRILL Valve Burner Burner Tubes Do not attach spring yet must engage valve on console IMPORTANT...
- Page 8 Repeat for second side shelf assembly Qty. 8 Qty. 8 (Silver) Qty. 8 Note: Lid style may vary SwingAway's will keep food warm, while keeping it Qty. 2 away from flames. Do not use SwingAways for cooking meats or heavy food items. Qty.
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Page 9: Leak Test
Connecting Grill to Natural Gas Source 1. Gas at line leading to grill must be shut off before connecting to grill. 2. Attach gas supply tube to gas line. Wrench tighten. Connection from gas source s The appliance and its individual shut off valve must disconnected from the gas supply piping system during any pressure testing of that... - Page 10 Perform the "Burner Flame Check" in the Use and Care section. Let grill cool before placing 16 briquets. Cover briquet grate surface only. DO NOT: Layer, stack or cover burner. Grate Rest %ULTXHWV BACK FRONT BACK FRONT Grease Clip s Use an empty soup can (not included) to hang from Grease Clip.
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Page 11: Use And Care
Safety Tips USE AND CARE s When grill is not in use, turn off all control knobs and gas source. s Never move grill while in operation or still hot. s Use long-handled barbecue utensils to avoid burns and splatters. For Safe Use Of Your Grill: s Maximum load for side shelves is 10 lbs. -
Page 12: General Grill Cleaning
Match Lighting General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the Turn on gas at gas factory (and should never be painted). Apply a strong solution source. -
Page 13: Cleaning The Burner Assembly
Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 2. Remove cooking grate and Drip VapoRISER Bar. 3. Discard briquets before removing burner and briquet grate. 4. Remove can from grease clip. 5. -
Page 14: Cooking Table
Cooking Table Food Safety Cooking times and temperatures may vary according to specific recipes, cooking Food safety is a very important part of conditions or barbecue equipment used. Take these factors into consideration to insure enjoying the outdoor cooking experience. best results. -
Page 15: Troubleshooting
Troubleshooting Clean wire and/or electrode with rubbing alcohol and clean swab. Burner will not light Wire and/or electrode covered with using ignitor. cooking residue. Wipe dry with cloth. Electrode and burner are wet. Replace electrode. Electrode cracked or broken "sparks at crack"... - Page 16 16 • 4638200...
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