Champion 100230 Operator's Manual
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Champion 100230 Operator's Manual

7500w dual fuel electric start generator
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OPERATOR'S MANUAL
MODEL #100230
7500W DUAL FUEL ELECTRIC START
GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 10,598,101, 9,435,273, D710,802, and other U.S. and foreign patents pending.
REV 20211221
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Covered by one or more of the following U.S. Patent Numbers: 10,598,101, 9,435,273, D710,802, and other U.S. and foreign patents pending. REV 20211221 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ...........

  • Page 4: Introduction

    INTRODUCTION 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. DANGER  Rotating parts can entangle hands, feet, hair, clothing and/or Generator exhaust contains carbon monoxide, a colorless, accessories.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to the generator. DANGER  DO NOT overfill the gasoline tank.

  • Page 8: Safety And Dataplate Labels

    C: Need add the text height This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    2. Fuel Valve process magenta This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for Move generator outside. Only use outside and far away from outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Control Panel 1. Fuel Selector – Used to select and turn on gasoline or RECEPTACLES propane (LPG) fuel source. 120V AC, 30A Locking (NEMA L5-30R) 2. LPG Inlet – Used to connect LPG fuel source to generator.

  • Page 14: Intelligauge

    CONTROLS AND FEATURES 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Intelligauge Three mode digital meter for displaying voltage, hertz, and total run time. Push SELECT button on right side of gauge to display different modes. MODE DESCRIPTION Output voltage of the generator.

  • Page 15: Parts Included

    CONTROLS AND FEATURES 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Parts Included Accessories 3.3 ft. (1 m) LPG Hose with Regulator......Engine Oil ........

  • Page 16: Assembly

    ASSEMbLY 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts and flange lock nuts.

  • Page 17: Add Fuel: Gasoline

    ASSEMbLY 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR NOTICE  Recommended Engine Oil Type 10W-30 The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the...

  • Page 18: Add Fuel: Propane (Lpg)

    ASSEMbLY 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR NOTICE  The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone.

  • Page 19: Grounding

    ASSEMbLY 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Grounding 3. Remove the safety plug or cap from the cylinder valve. 4. Attach the other end of the hose to the LPG connector on the Your generator must be properly connected to an appropriate cylinder and hand tighten.

  • Page 20: Operation

    OPERATION 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR OPERATION WARNING  Do not expose to rain or use in damp locations. Generator Location Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and WARNING ...

  • Page 21: Starting The Engine: Gasoline

    OPERATION 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Manual Start 1. Press the ignition switch to the “ON” position. 2. Move the choke to the “CHOKE” position. 2a. For restarting a warm engine, move the choke to 75% of the “CHOKE”...

  • Page 22: Battery

    OPERATION 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Electric Start NOTICE  1. Move the choke to 75% of the “CHOKE” position. Accumulation of frost on LPG cylinder and regulators is 1a. For restarting a warm engine, move the choke the same common during operation and normally is not an indication position.

  • Page 23: Connecting Electrical Loads

    OPERATION 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Connecting Electrical Loads electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will Let the engine stabilize and warm up for a few minutes after be starting at a time.

  • Page 24: Moving The Generator

    MAINTENANCE 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR The part number and recommended minimum altitude for the NOTICE  application of the high altitude carburetor main jet is listed in the following table. If the engine will not be used for a period of two (2) weeks or...

  • Page 25: Cleaning The Generator

    MAINTENANCE 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Cleaning the Generator Cleaning and Adjusting the Spark Plug 1. Remove the spark plug cable from the spark plug. CAUTION  2. Use a spark plug socket tool (not included), or a DO NOT spray generator directly with water.

  • Page 26: Adjusting The Governor

    MAINTENANCE 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Charge the Battery 5. Replace the spark arrestor if it is damaged. 6. Position the spark arrestor on the muffler and attach with the For a generator equipped with batteries for electric starting, screws removed in step 2.

  • Page 27: Storage

    STORAGE 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR 5d. When gasoline stops flowing from the carburetor, replace EVERY 3 YEARS and tighten the carburetor drain bolt and be sure to — Replace fuel line* properly dispose of the drained gasoline according to —...

  • Page 28: Removing From Storage

    STORAGE 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Removing from Storage NOTICE  If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up.

  • Page 29: Specifications

    SPECIFICATIONS 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ......... .. 100230...

  • Page 30: Troubleshooting

    TROUbLESHOOTING 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 31 TROUbLESHOOTING 100230 - 7500W DUAL FUEL ELECTRIC START GENERATOR Problem Cause Solution Review load and adjust. See “Connecting Overload. Electrical Loads.” Repeated circuit breaker tripping. Check for damaged, bare or frayed wires. Replace Faulty power cords or device. defective device.

  • Page 32: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 33 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: T T h h e U...
  • Page 34 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 35 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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