Table of Contents
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6250 Starting Watts / 5000 Running Watts
Recoil Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
3
100496
REV 100496-20210608
MODEL NUMBER
www.championpowerequipment.com
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
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Table of Contents
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Summary of Contents for Champion 100496
- Page 1 OWNER’S MANUAL & OPERATING INSTRUCTIONS 6250 Starting Watts / 5000 Running Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 100496 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 are included in this manual. REV 100496-20210608 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
100496 6250 Starting Watts / 5000 Running Watts Recoil Start PORTABLE GENERATOR TABLE OF CONTENTS ...... -
Page 4: Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. -
Page 5: Manual Conventions
100496 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. -
Page 6: Safety Rules
ENGLISH 100496 SAFETY RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed. - Page 7 100496 ENGLISH SAFETY RULES DANGER WARNING Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand and extremely explosive. arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
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Page 8: Controls And Features
ENGLISH 100496 CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Tank – 5.7 gallon (21.5 L) capacity fuel tank. -
Page 9: Power Panel
100496 ENGLISH CONTROLS AND FEATURES Power Panel Engine Switch – Used to turn the generator on and 120 Volt AC, 20 Amp Duplex (2) off. (GFCI 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC single Intelligauge –... -
Page 10: Parts Included
ENGLISH 100496 CONTROLS AND FEATURES Parts Included Your 100496 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 11: Assembly
100496 ENGLISH ASSEMBLY Your generator requires some assembly. This unit ships Install the Support Leg from our factory without oil. It must be properly serviced 1. Align the Support Foot (#36) with the holes on the with fuel and oil before operation. -
Page 12: Add Engine Oil
ENGLISH 100496 ASSEMBLY Add Engine Oil Cont’d. Add Engine Oil CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil. -
Page 13: Add Fuel
100496 ENGLISH ASSEMBLY Add Fuel Cont’d. Add Fuel 1. Use clean, fresh, regular unleaded fuel with a NOTE minimum octane rating of 87 and an ethanol content of less than 10% by volume. Our engines work well with 10% or less ethanol 2. -
Page 14: Operation
ENGLISH 100496 OPERATION Generator Location Surge Protection NEVER operate the generator inside any building, CAUTION including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator Voltage fluctuation may impair the proper compartment of a recreational vehicle. Please consult functioning of sensitive electronic equipment. -
Page 15: Connecting Electrical Loads
100496 ENGLISH OPERATION Connecting Electrical Loads Grounding 1. Let the engine stabilize and warm up for a few The generator system ground connects the frame to the minutes after starting ground terminals on the power panel. The system ground is 2. -
Page 16: Operation At High Altitude
ENGLISH 100496 OPERATION OPERATION AT HIGH ALTITUDE MAINTENANCE AND STORAGE The density of air at high altitudes is lower than at sea The owner/operator is responsible for all periodic level. Engine power is reduced as the air mass and air- maintenance. -
Page 17: Spark Plugs
100496 ENGLISH MAINTENANCE AND STORAGE Oil Cont’d. Spark Arrester 1. Allow the engine to cool completely before servicing NOTE the spark arrester. 2. Remove the two screws holding the cover plate which Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. -
Page 18: Adjustments
Contact our helpline at 1-877-338-0999 to locate the Use a damp cloth to clean exterior surfaces of the generator. nearest Champion Power Equipment certified service Use a soft bristle brush to remove dirt and oil. dealer for your generator or engine maintenance needs. - Page 19 100496 ENGLISH MAINTENANCE AND STORAGE Generator Storage Cont’d. NOTE Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone.
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Page 20: Specifications
... . . 5.7 gallons (21.5 L) Your Champion Power Equipment product is designed – Gross Weight .... -
Page 21: Wiring Diagram
Control Panel Symbolic Circuit Generator Symbolic Circuit Breaker(20A) G1520LA A G1520LA B MW 1 L14-30R MW 2 Breaker(20A) Neutral Post Earthing Engine Switch Amplifier Wire Color Black Brown Yellow Orange Blue Light blue Green Light green Pink White Gray Switch State Fuel Solenoid Ignition Coil Spark Plug... -
Page 22: Parts Diagram
ENGLISH 100496 SPECIFICATIONS Parts Diagram... -
Page 23: Parts List
100496 ENGLISH Part Number Description Part Number Description 100011530-0002 Flange Bolt M6 × 16 100020167 Support, End Cover 100011252-0001 Flange Bolt M5 × 18 100156472-0001 Panel Assembly 100019842 Protect Panel 100018611 100077161 Control Panel 100018595 Carbon Brush Assembly 100010885-0004 Spring Washer Ø5... -
Page 24: Engine Parts Diagram
ENGLISH 100496 SPECIFICATIONS Engine Parts Diagram... -
Page 25: Engine Parts List
100496 ENGLISH Parts List Part Number Description Part Number Description 100010037 Oil Level Sensor 100011264-0003 Flange Bolt M6 × 16, GB5789 100007113 Shroud 2 100002337 Cylinder Head Cover(Cpe) 100010788 Bearing TM6206 - P63 100031973 Breather Tube 100003951 Crankshaft 100010186 Gasket, Cylinder Head Cover... -
Page 26: Troubleshooting
ENGLISH 100496 TROUBLERSHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface... - Page 27 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
- Page 28 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
- Page 29 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
- Page 30 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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