1. Manuals
  2. Brands
  3. Banner Manuals
  4. Accessories
  5. PresencePLUS P1B65Q
  6. Instruction manual

Banner PresencePLUS P1B65Q Instruction Manual

Pixel-counting sensor
Hide thumbs Also See for PresencePLUS P1B65Q:
Table of Contents

Advertisement

Quick Links

Download this manual
Model
1
65
P
B
Q
Pixel-Counting Sensor
Instruction Manual

Advertisement

Table of Contents
loading

Related Manuals for Banner PresencePLUS P1B65Q

Summary of Contents for Banner PresencePLUS P1B65Q

  • Page 1 Model Pixel-Counting Sensor Instruction Manual...

  • Page 3: Table Of Contents

    Contents OVERVIEW LIGHTING SETUP Product Description ........2 Selecting a Light Source .

  • Page 4: Overview

    OVERVIEW Product Description The PresencePLUS ™ Pixel-Counting Sensor Model P1B65Q houses a The binary value of each pixel is determined by two adjustable gray-scale 512 x 384 CMOS pixel array and a programmable microprocessor. The thresholds. The lower threshold defines the division between “light” and sensor captures a gray-scale image, converts the image to binary format “dark”.
  • Page 5 OVERVIEW SETUP SETUP SETUP Focus Focus Focus LIGHTEN LIGHTEN LIGHTEN DARKEN DARKEN DARKEN DONE DONE DONE Controller LCD Display Controller LCD Display Controller LCD Display Correct Incorrect Eject Wrong Orientation Missing Tablet Detection Missing Date/Lot Code Inspection and IC Orientation Inspection Print Quality Control...

  • Page 6: System Components

    (if needed), light source, trigger device (user-supplied), and power supply (user-supplied). Controller Mounting Brackets Kits The PresencePLUS Controller PRC1 is required Banner offers two mounting bracket choices: Banner offers seven PresencePLUS kit choices to configure and program the sensor and to • SMBPBM...
  • Page 7 SYSTEM COMPONENTS Light Source (select one): C-Mount Lens (select one): Mounting Bracket (select one): 16 mm Model LCF16 PresencePLUS Sensor Model P1B65Q 12 mm Model LCF12 Coil Cord (supplied with PRC1) 8 mm Model LCF08 Base-Mounting Bracket Model SMBPBM Quick-Disconnect Cable (select one): Fluorescent Ring Lamp Model MQDC-606 (2 m) Model HFFW5100...

  • Page 8: Sensor Setup

    SENSOR SETUP Changing Lens Filters Mounting the Lens Appropriate Sensing Environment The lens filter is located behind the lens, held in Remove the protective cover from the sensor. The sensing location must meet the following place with a retainer ring. Remove the two protective covers from the lens.

  • Page 9: Mounting The Sensor

    3 mm Allen wrench. Secure the sensor to the column-mounting P1B65Q The sensor may be secured to a Banner- bracket with the four M4 Phillips flathead screws supplied mounting bracket, or to any flat surface supplied with the bracket (two on each side).

  • Page 10: Connecting Cables

    SENSOR SETUP Connecting Cables CAUTION Before connecting cables, be sure the power supply is OFF. See CAUTION on page 6. For Avoid complete sensor specifications and hookup diagrams, see pages 17-18. P1B65Q sensor damage Power Trigger Input caused by ESD see The power source is user-supplied.

  • Page 11: Lighting Setup

    The LEDR140 ring lamp may be used for short-range applications to Banner offers two front lighting sources that attach directly to the sensor: approximately 150 mm (6") and should be used only when the sensing • Fluorescent ring lamp HFFW5100 contrast (the light-to-dark ratio of object features) is high.

  • Page 12: Installing The Fluorescent Ring Lamp

    LIGHTING SETUP Installing the Fluorescent Ring Lamp The HFFW5100 fluorescent ring lamp attaches directly to the sensor, behind the lens. (Remove the lens before installing the ring lamp.) Lock the HFFW5100 in place by tightening the three Allen head set screws on the Secure three set screws on lamp with a 1/16"...

  • Page 13: Installing The Led Ring Lamp

    LIGHTING SETUP Installing the LED Ring Lamp Secure with four M4 sockethead cap screw The LEDR140 ring lamp attaches directly to the front of the sensor. washers, and lockwashers supplied with light source (two on each side) Mount the lens (see page 6). Connect the power cable on the LEDR140 directly to the port on the front LEDR140 of the sensor.

  • Page 14: Installing The Polarizing Filter Kit

    LIGHTING SETUP Installing the Polarizing Filter Kit The LEDRPFK polarizing filter kit provides polarizing filters for both the LEDR140 light source and the P1B65Q sensor. Secure filter to LEDR140 with two #4-40x1" Phillips panhead screws To ensure correct alignment of the two (supplied with filter kit) polarizing planes, each filter is shaped to fit only in one direction, as shown in the illustration on...

  • Page 15: Sensor Operation

    SENSOR OPERATION Status Indicators Two LEDs on the top of the sensor indicate the current sensor and judgment status. Sensor Status Indicator When this indicator is flashing yellow , the power is ON and the sensor is powering up (initializing its parameters and executing self-diagnostics). When this indicator is , the power is ON, the sensor is not solid yellow...

  • Page 16: Programming And Monitoring The Sensor

    SENSOR OPERATION Programming and Monitoring the Sensor The PresencePLUS P1B65Q sensor is programmed and monitored using In the third step, the TEACH mode is used to “teach” the sensor to the companion PresencePLUS PRC1 hand-held remote control recognize good and (optionally) bad images by presenting a number of microprocessor.

  • Page 17: Controller Keypad

    SENSOR OPERATION Controller Keypad MAIN MAIN MENU MENU • Automatically set judgment criteria and put the QUICK START sensor into mode • Run the auto-exposure routine SETUP • Focus the lens SETUP • Lighten or darken the image Controller • Define region of interest for judgment •...

  • Page 18: Maintenance

    MAINTENANCE Cleaning the System Replacing the Light Source Regularly remove any dust or dirt from the sensor using a soft cloth. Replacing the Fluorescent Ring Lamp Cleaning the Lens Replace the lamp in the HFFW5100 light source every 7,000 hours. Regularly remove any dust, dirt, or fingerprints from the sensor’s lens.

  • Page 19: Reference

    REFERENCE Specifications PresencePLUS Sensor P1B65Q Supply Voltage and Current Output Protection Circuitry 22 to 26V dc; 250 mA max (exclusive of loads and the current required Protected against continuous overload or short circuit by the PRC1 controller and optional LEDR140 light source) Sensor Response Time Each of the three outputs switch within 50 milliseconds from the leading Supply Protection Circuitry...
  • Page 20 REFERENCE Specifications PresencePLUS Sensor P1B65Q (Cont.) LED Ring Lamp LEDR140 Fluorescent Ring Lamp HFFW5100 Judgment Status Indicator Supply Voltage and Current Supply Voltage and Power Green: Result of last trigger was PASS 22 to 26V dc; 300 mA max 120/220V ac (50-60 Hz); 14W max Red: Result of last trigger was FAIL Supply Protection Circuitry Color Temperature...

  • Page 21: Dimensions

    REFERENCE Dimensions PresencePLUS Sensor P1B65Q 42.9 mm 53.0 mm (1.69") (2.09") Sensor Status Judgment Status Indicator Indicator 31 mm (1.22") 5ß 1.8 mm 26.5 mm 11.9 mm (0.07") (1.04") (0.47") 31.2 mm fl (1.23") LEDR140 2 x 64.0 mm Connector (2.52") 50.8 mm 78.0 mm...
  • Page 22 REFERENCE Dimensions Base-Mounting Bracket SMBPBM 30.5 mm (1.20") 27.9 mm (1.10") 15.2 mm 4.8 mm 6.8 mm Ø (0.60") (0.19") 0.27") Ø 9.4 mm 4.8 mm 14.5 mm (0.37") (0.19") (0.57") 30.0 mm (1.18") 43.9 mm 2x 4.6 mm (1.73") (0.18") 21.6 mm 31.1 mm...
  • Page 23 REFERENCE Dimensions Column-Mounting Bracket SMBPCM 78.7 mm (3.10") 64.0 mm 7.4 mm (2.52") (0.29") 7.4 mm ’ ink for 4 flathead screw (0.29") (supplied with bracket) 2 x M6 x 1 1/4" - 20 26.7 mm (1.05") 53.3 mm (2.10") 26.9 mm 2 x 15.0 mm 2.3 mm...
  • Page 24 REFERENCE Dimensions LED Ring Lamp LEDR140 75.2 mm (2.96") 64.0 mm 5.6 mm (0.22") (2.52") 4.3 mm Ø (0.17") 2 x 5.6 mm (0.22") 85.6 mm (3.37") 42.8 mm (1.69") 19.6 mm 22.6 mm (0.77") (0.89") 2 x #4-40 3.2 mm Ø...

  • Page 25: Appendix A: Selecting A Lens

    Types of Lenses Lens Selection Criteria Field of View Banner offers three lens choices: Field of view is the area captured within the pixel To select the best lens for any application, • 8 mm (8 mm focal length) LCF08 array.
  • Page 26 REFERENCE Appendix A: Selecting a Lens (Cont.) The top (dashed) line is the horizontal field of view and the lower (solid) line is the vertical field of view. 7" 6" 5" Vertical FOV 4" 3" Horizontal Lens-to-Object 2" Distance Object 1"...
  • Page 27 -38.1 -1.5" -50.8 -2.0" The graph on this page plots the effect of lens- to-object distance on depth of field for each type -63.5 -2.5" of Banner lens choice. -76.2 -3.0" -88.9 -3.5" (1") (2") (3") (4") (5")
  • Page 28 12 mm Lens distance or use a lens with a longer focal length. 16 mm Lens The graph on this page plots the effect of lens- to-object distance on resolution for each type of Banner lens choice. 1.25 (1") (2") (3") (4")

  • Page 29: Appendix B: Component Lists

    REFERENCE Appendix B: Component Lists Components & Accessories Model Components & Accessories Model PresencePLUS Sensor 56519 C-mount Lens – 8 mm 57298 P1B65Q LCF08 PresencePLUS Controller 56520 C-mount Lens – 12 mm 57299 PRC1 LCF12 Quick-Disconnect Cable – 2 m MQDC-606 56913 C-mount Lens –...

  • Page 30: Glossary

    REFERENCE Glossary Binary Field of view (FOV) Judgment Permitting two possibilities; for example, 0 or The image area captured within the pixel The process the sensor uses to determine 1, ON or OFF, black or white. array. the outcome (PASS, FAIL, Fail High, or Fail Low) of the image capture by comparing the Focal length pixel count of the image to reference values.
  • Page 31 REFERENCE Glossary Region of interest (ROI) A defined area of the captured image within the pixel array that is judged. The image outside of an ROI is ignored. Resolution The quality of the image, expressed as the number of distinct lines per millimeter that the sensor can distinguish.
  • Page 32 Notes...
  • Page 33 Notes...
  • Page 34 This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any...
  • Page 36 Printed in U.S.A. P/N 56910...

Table of Contents