1. Manuals
  2. Brands
  3. Banner Manuals
  4. Accessories
  5. PresencePLUS P1B65Q
  6. Instruction manual

Banner PresencePLUS P1B65Q Instruction Manual

Pixel-counting sensors
Hide thumbs Also See for PresencePLUS P1B65Q:
Table of Contents

Advertisement

Quick Links

Download this manual
56910 (presplus sensor)C0A
P/N 56910COA
8/16/03
11:33 PM
Page 1
Instruction Manual
Models
1
65
P
B
Pixel-Counting Sensors
WARNING . . . Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing
so could lead to serious injury or death.
These sensors do NOT include the self-checking redundant circuitry necessary to allow
their use in personnel safety applications. A sensor failure or malfunction can cause
either an energized or de-energized sensor output condition. Consult your current
Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC
standards for personnel protection.
08/03
Q and P2B65Q

Advertisement

Table of Contents
loading

Related Manuals for Banner PresencePLUS P1B65Q

Summary of Contents for Banner PresencePLUS P1B65Q

  • Page 1 A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
  • Page 2 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 2...

  • Page 3: Table Of Contents

    Lighting Techniques ..........10 Banner Engineering Corp. • Minneapolis, MN U.S.A.

  • Page 4: Product Description

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 2 Overview Product Description PresencePLUS™ Pixel-Counting Sensor Models P1B65Q/P2B65Q* house a 512 x The binary value of each pixel is determined by two adjustable gray-scale 384 CMOS pixel array and a programmable microprocessor. Each sensor captures a thresholds.
  • Page 5 Controller LCD Display Controller LCD Display Controller LCD Display Correct Incorrect Eject Wrong Orientation Missing Tablet Detection Missing Date/Lot Code Inspection and IC Orientation Inspection Print Quality Control Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...

  • Page 6: Controller

    Banner’s web site at www.bannerengineering.com. Controller/PC Light Sources Banner offers a number of light sources. The light source may be user-supplied. For The PresencePLUS model P1B65Q sensor can be configured, programmed, and more information, see pages 10-15 and 30.
  • Page 7 Coiled Cord (supplied with PRC1) Quick-Disconnect Cable To User-supplied PC Controller Trigger Device 24V dc Supply Output 1 Output 2 PresencePLUS Controller Output 3 Model PRC1 Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...

  • Page 8: Changing Lens Filters

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 6 Sensor Setup Changing Lens Filters Mounting the Lens Appropriate Sensing Environment The lens filter is located behind the lens, held in place Remove the protective cover from the sensor. Remove The sensing location must meet the following criteria with a retainer ring.

  • Page 9: Mounting The Sensor

    3 mm Allen wrench. Sensor • Base-mounting bracket SMBPBM The sensor may be secured to a Banner-supplied mounting bracket, or to any flat surface up to 2.0 mm Secure the sensor to the column-mounting bracket (0.08") thick.

  • Page 10: Connecting Cables

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 8 Sensor Setup Connecting Cables Before connecting cables, be sure the power supply is OFF. See CAUTION on page P1B65Q/ 6. For complete sensor specifications and hookup diagrams, see pages 20-21. P2B65Q Power The power source is user-supplied.
  • Page 11 Configure the sensor cable output wires as follows: White = Output #1, Black = Output #2, Gray = Output #3. Use the PRC1 controller to set output parameters for either sensor, or the PresencePLUS PC software to set P2B65Q sensor parameters. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...
  • Page 12 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 10 Lighting Options Lighting Techniques and Sources Proper lighting is often the determining factor between an application’s success or failure. The following options have been developed to overcome the most common lighting obstacles. Ring Light A ring light is a general-purpose lighting technique.
  • Page 13 Disadvantages: The backlight must be placed behind the target, which may be physically impractical. Backlighting does not highlight changes in a target’s surface. The light must be larger than the area of inspection. Object Light Source Backlight Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...
  • Page 14 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 12 Lighting Options Directional Front Light Directional front lighting may use one or more lights to highlight specific areas of a Light Source target. Placing light at a certain angle may highlight a specific feature of a target, allowing the sensor to detect the presence or absence of that feature.
  • Page 15 Disadvantages: Diffusing light lowers the illumination intensity, causing the surface features of an object to become less distinct. The dome light must be bigger than the sensing target. Object Diffused Light Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...
  • Page 16 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 14 Lighting Options Low-Angle Light Low-angle light is projected perpendicular to the inspection direction. If a sensing target does not break the light beam, the sensor will not receive the light and the entire image will appear dark.
  • Page 17 The filters also act as diffusers to provide even illumination. Disadvantages: Polarizing the light significantly lowers illumination intensity. Polarizing Polarizing Filter Filter Shiny Object Polarized Light Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...

  • Page 18: Status Indicators

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 16 Sensor Operation Status Indicators Two LEDs on the top of the sensor indicate the current sensor and judgment status. Sensor Status Indicator When this indicator is flashing yellow, the power is ON and the sensor is powering up (initializing its parameters and executing self-diagnostics).

  • Page 19: Programming And Monitoring The Sensor

    PresencePLUS PC software, see the PresencePLUS PC software help menus or CONFIGURE screens are used to program parameters that typically only need to be documentation. The software and documentation is available on Banner’s web site set once. Configuration parameters include selecting the application type (to enable at www.bannerengineering.com.

  • Page 20: Controller Menu

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 18 Sensor Operation Controller Menu • Automatically set judgment criteria and put the sensor QUICK START into RUN mode • Run the auto-exposure routine SETUP • Focus the lens • Lighten or darken the image •...

  • Page 21: Cleaning The System

    Do not use any other chemicals for cleaning. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 22: Specifications

    Output Protection Circuitry 22 to 26V dc; 250 mA max (exclusive of loads and the current required by the Protected against continuous overload or short circuit PRC1 controller and optional Banner-supplied light sources) Sensor Response Time Supply Protection Circuitry Each of the three outputs switch within 50 milliseconds from the leading edge of Protected against reverse polarity and transient voltages the trigger input signal.
  • Page 23 Connections 6-pin Euro-style quick-disconnect fitting for connection to the MQDC-6 Series cable (cables are ordered separately) Pin Out Diagram White Blue Corresponding to 3-pin Pico-style quick-disconnect fitting for connection to Banner-supplied light Brown Black MQCD-Series sources Quick-Disconnect Cable Operating Temperature...

  • Page 24: Dimensions

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 22 Reference Dimensions PresencePLUS Sensor Models P1B65Q and P2B65Q 53.0 mm 42.9 mm (1.69") Sensor (2.09") Status 26.5mm Indicator 11.9 mm (0.47") 31.0 mm (1.22") Judgment (1.04") Status Indicator 31.2 mm (1.23") 78.0 mm 2x 64.0 mm (3.07") (2.52")
  • Page 25 (R0.12") 12.4 mm 2 x 6.8 mm (0.27") 31.8 mm (0.49") (1.25") 6.1 mm (0.24") 15.5 mm (0.61") 38 mm (1.5") 1.8 mm (0.07") 64 mm (2.5") Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...
  • Page 26 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 24 Reference Dimensions Column-Mounting Bracket SMBPCM 39.4 mm 15.0 mm 1/4"-20 (1.55") (0.59") 2 x M6 x 1 57.9 mm (2.28") 30.0 mm (1.18") 78.7 mm (3.10") 64.0 mm 7.4 mm (0.29") (2.52") 29.0 mm (1.14") 7.4 mm (0.29")

  • Page 27: Appendix A: Selecting A Lens

    To select the best lens for any application, consider Field of view is the area captured within the pixel array. Lenses may also be purchased through Banner (visit the following lens performance criteria: Because the array is rectangular in shape at 512 x 384 Banner’s web site at www.bannerengineering.com);...
  • Page 28 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 26 Reference Appendix A: Selecting a Lens (Cont.) The top (dashed) line is the horizontal field of view and the lower (solid) line is the vertical field of view. 7" 6" 5" Vertical FOV 4"...
  • Page 29 (7") (8") (9") (10") (11") (12") Lens-to-Object Distance (inches) Distance vs. Depth of Field – 8 mm, 12 mm, and 16 mm Lenses (LCF08, LCF12, and LCF16) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...
  • Page 30 12 mm Lens distance or use a lens with a longer focal length. 16 mm Lens The graph on this page plots the effect of lens-to- object distance on resolution for each type of Banner lens choice. 1.25 (1") (2") (3")
  • Page 31 (.002) (.003) (.004) (.005) (.006) (.007) (.008) (.009) (.010) (.011) (.012) (.013) Size of Each Pixel (inches) Resolution expressed as pixel size compared with field of view Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...

  • Page 32: Appendix B: Component Lists

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 30 Reference Appendix B: Component List Visit Banner’s web site at www.bannerengineering.com for the latest list of available components and accessories. Components & Accessories Model Components & Accessories Model PresencePLUS Sensor P1B65Q 56519 C-mount Lens –...
  • Page 33 56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 31 Reference Appendix B: Component List PresencePLUS Kits Visit Banner’s web site at www.bannerengineering.com for the latest list of available kits. Model Part Number Cable Lens Light Controller Bracket PC Interface Cable P1B65Q0608DC 61511 2 m (6.5')

  • Page 34: Glossary

    56910 (presplus sensor)C0A 8/16/03 11:33 PM Page 32 Reference Glossary Binary Field of view (FOV) Judgment Permitting two possibilities; for example, 0 or 1, ON or The image area captured within the pixel array. The process the sensor uses to determine the OFF, black or white.
  • Page 35 The amount of amplification of the pixel signal prior to processing by the sensor. Trigger An input signal to the sensor. Configurable trigger parameters determine how the sensor responds to the trigger. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 56910COA...
  • Page 36 ® WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products.

This manual is also suitable for:

Presenceplus p2b65q

Table of Contents