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Summary of Contents for Tesla TI3000 GPU-24-INV-1800
- Page 1 Power Anytime, Anywhere Tesla TI3000 GPU-24-INV-1800 ™ User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
- Page 2 Conditioners, manufactured by Tesla™ Industries, Inc., are able to safely and effectively charge any AGM, Lead Acid battery. The Tesla™ GPU’s and chargers are voltage and current regulated to 0.01% (dual loop). The charging voltage is calibrated, by Tesla™, to 28.6 volts and is pure dc (no power line ripple).
- Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
- Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.
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Page 5: Table Of Contents
3.13 – Charging Unit 3.14 – Activating the Pure Sine Wave Inverter 3.15 – Operating the Pure Sine Wave Inverter 3.16 – Inverter Fan 3.17 – Inverter Output Circuit Breaker 3.18 – Disabling the 60Hz 120 Vac Power Outlet TI3000 GPU-24-INV-1800... - Page 6 7.6 – Temperature Conversion Chart 7.7 – Output Voltage 7.8 – Maximum Output Current Section 8 – Optional Accessories 8.1 – Shipping Case 8.2 – Tesla™ AC Line Cords 8.3 – Cobra™ Replacement Contacts and Tools 8.4 – GPU Tires Appendix A 42-46...
- Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI3000 GPU-24-INV-1800...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI3000 GPU-24-INV-1800... -
Page 9: Hazards
(outlined in blue) to ensure the switch setting (115V or 230V) matches the ac power source (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. Figure 1.3.4 – TI3000 GPU-24-INV-1800 Input Voltage Selector Switch TI3000 GPU-24-INV-1800... -
Page 10: Important Safety Precautions
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test, after the unit has been allowed to cool, prior to use. TI3000 GPU-24-INV-1800... -
Page 11: Section 2 - Product Overview
Section 2 – Product Overview 2.1 – Introduction Thank you and congratulations on the purchase of your new TI3000 GPU-24-INV-1800 Ground Power Unit. The TI3000 GPU-24-INV-1800 provides dc ground power for aircraft flight line, maintenance, and ground support operations. The unit is designed to provide 50 amps continuous at 24 volt dc output for aircraft engine starting and 24 or 28.5 volts dc output for ground maintenance, avionics/electrical troubleshooting... -
Page 12: Front Panel Overview
100-130 fault condition occurs. Vac or 200-260 Vac. 60 Hz 120 Vac Power Outlet – Provides output Telescopic Handle – Allows for easy transport of of 120 Vac @ 15 A when active. unit. TI3000 GPU-24-INV-1800... -
Page 13: General Specifications
• +40°C 110% ± 05% • Meets or Exceeds MIL-STD-810G operational and storage • +25°C 100% ± 05% temperature ranges per Method 501.5 and Method 502.5 • 0°C ± 05% • -20°C ± 10% • -40°C ± 10% TI3000 GPU-24-INV-1800... -
Page 14: Physical Dimensions
Ensure that ports are clear at all times. When the TI3000 GPU-24-INV-1800 is plugged into Single Phase 100-260, Vac 50/60 Hz ac power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 15: Operating Positions
Product Overview 2.7 – Operating Positions The TI3000 GPU-24-INV-1800 can be operated in both the horizontal (Figure 2.7.1) and vertical (Figure 2.7.2) positions as shown. Make sure that the airflow is not obstructed from air intake (Figure 2.7.3) and outlet (Figure 2.7.4). -
Page 16: Ac Input Circuit Breaker
Reset breaker by pressing rocker switch. Reconnect ac and dc connections to the unit. The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. Figure 2.8.1 - AC Input Circuit Breaker (outlined in blue) 2.9 –... -
Page 17: Input Voltage Selector Switch
The 230 Vac setting accommodates the voltage range of 200-260 Vac. Figure 2.10.2 - Unscrew Protective Cover Figure 2.10.3 - Select Voltage Do not overtighten Selector Shield screws. Be sure star locks are on NOTE screws and snug the screw. Overtightening will damage the Selector Shield. TI3000 GPU-24-INV-1800... -
Page 18: Push To Test" Button And Led Status Indicator
(If this sensor is tripped, allow ten minutes for unit to cool before operating “Push to Test” button.) Figure 2.11.1 - “Push to Test” button location Figure 2.11.2 - Pushing to Test (outlined in blue) STATUS STATUS STATUS Full Charge Half Charge No Charge Figure 2.11.2 - Unit Charge Status TI3000 GPU-24-INV-1800... -
Page 19: Inverter Display Panel
(see figure 2.13.2) Figure 2.13.2 - 60Hz 120 Vac Output Figure 2.13.1 - 60Hz 120 Vac Output and AC Output Circuit Breaker (outlined in blue) TI3000 GPU-24-INV-1800... -
Page 20: Section 3 - Operating Procedures
1200 - 1500 peak starting amps 40-50% charged 1500 - 1800 peak starting amps 50-60% charged 1800 - 2100 peak starting amps 60-70% charged TI3000 GPU-24-INV-1800 2100 - 2400 peak starting amps 70-80% charged 2400 - 3000 peak starting amps 80-100% charged... -
Page 21: Temperature Specifications
If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TI3000 GPU-24-INV-1800... -
Page 22: Environmental
If the unit is exposed to moisture, preventive measures and precautions shall be taken to: If the TI3000 GPU-24-INV-1800 is exposed to significant moisture, preventive measures and precautions A. Prevent accumulation of moisture on ac and dc connectors/receptacles shall be taken to: B. -
Page 23: Normal Function Test Procedures
This section involves “normal function” test proce dures, and includes steps necessary to ensure that the TI3000 GPU-24-INV-1800 operates within specified para meters prior to use. A digital multimeter (an example is shown in Figure 3.8.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests. - Page 24 DC Receptacle. tener screw on the DC Receptacle. Move the negative probe to the dc Move the positive probe to the dc negative post. Multimeter should positive post. Multimeter should read 0 Volts. read about 21-23 Volts. TI3000 GPU-24-INV-1800...
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Page 25: Pre-Operation
Figure 3.9.1 - TI3000 GPU-24-INV-1800 3.10 – Transporting Unit The TI3000 GPU-24-INV-1800 has a telescoping handle that makes rolling the unit easy. For transporting on uneven ground, axle extensions should be added to the unit. For use on sand, balloon tires should be installed on the unit (see Optional Accessories). -
Page 26: Regulated 28.5 Vdc Ground Power
Ensure dc power cable plug is fully seated into the GPU’s DC Battery Receptacle. The unit is now ready to safely transfer power. Figure 3.11.1 Attaching DC Power Cable to TI3000 GPU-24-INV-1800 Connecting DC Power Cable To Vehicle or Aircraft Line up the NATO plug or aviation dc plug pins and push it in. - Page 27 24 Vdc power output for current demands above 50 amps. For long term power requirements the TI3000 GPU-24-INV-1800 can be slaved to a vehicle charging system. To avoid damage to the vehicle or the inverter unit, several precautions must be taken.
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Page 28: Regulated Ac Power
When the LED status reads full charge (see figure 2.11.2) plug the TI3000 GPU-24-INV-1800 into ac power to keep the cells charged whenever it is not in use, even if it is at Full Charge. The unit will not overcharge or overheat. -
Page 29: Activating The Pure Sine Wave Inverter
Inverter Control switch AC Output Circuit Breaker Switch Figure 3.14.1 TI3000 GPU-24-INV-1800 Figure 3.14.2 TI3000 GPU-24-INV-1800 with DC Input circuit breaker in “on” position Inverter Activated (outlined in blue) 3.15 - Operating the Pure Sine Wave Inverter Once the standard display screen is shown, any type of 120 Vac load can be attached to the 60Hz 120 Volt AC Outlet, including cell phone chargers, lap tops and any other electronic devices. -
Page 30: Inverter Output Circuit Breaker
Reconnect the ac plugs. The Inverter Output should power up. If the breaker continues to trip, turn off the 60Hz AC Inverter Power switch and contact Tesla™ for further instructions. 3.18 - Disabling the 60Hz 120 Vac Power Outlet When power is no longer needed, make sure to turn off ac output circuit breaker, the Inverter On/Off switch and the DC Input Circuit Breaker. -
Page 31: Pure Sine Wave Inverter Operating Limits
At a full 15 amp load the ac output will be operational for approximately 32 minutes without ac power applied to the TI3000 GPU-24-INV-1800. When the unit’s batteries drop to approximately 21 Volts the LCD display screen will begin to flash with the “LOW BATT SHUTDOWN” fault condition and an audible alarm will sound (See Section 6.3). -
Page 32: Control Panel And Lcd Display
10 watts. To enable/disable this feature, set the Inverter Power Switch to “O” and then “I”. When the “PWR SAVE” screen comes up, quickly set the power switch to “O”, wait three seconds, and set the switch to “I”. This will toggle the “Powersave” function on and off. TI3000 GPU-24-INV-1800... -
Page 33: Section 4 - Post Operation
Section 4 – Post Operation 4.1 – General Although the TI3000 GPU-24-INV-1800 has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. - Page 34 CAUTION Guard From Incorrect Power Source The TI3000 GPU-24-INV-1800’s power cells may be damaged if recharged by NiCad or Lithium Ion battery chargers. Power cells should only be charged by either the TI3000 GPU-24-INV-1800’s internal charger and the ac power cord furnished with the equipment, or when connected to vehicle or aircraft’s external dc power receptacle.
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Page 35: Section 5 - Unit Care And Maintenance
Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit. -
Page 36: Unit Servicing
Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. -
Page 37: Section 6 - Troubleshooting And Faq
5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator. - Page 38 Unit should never be allowed to discharge fully. In-fi eld use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
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Page 39: Basic Usage/Operation Questions
Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI3000 GPU-24-INV-1800... -
Page 40: Basic Unit Troubleshooting
If the green LED on the front of the 60Hz AC Power Outlet is illuminated the Outlet should be live. If the LED does not light after pressing the “Reset” button, contact Tesla™ Industries for further instructions. TI3000 GPU-24-INV-1800... - Page 41 If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 2. Unit has no output dc or ac Units cells completely dead. Do a function check with digital meter, input or both.
- Page 42 Switch breaker to ON position. Reconnect unit to cables and run. If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 8. Unit does not put out 28.5 Unit is not plugged in. Plug unit into ac power source to volts dc power.
- Page 43 Reduce Load on Inverter. SYSTEM SHUTDOWN Overload or system hardware Disconnect all loads. fault PS_FAULT SHUTDOWN Manually reset Inverter by turning Off then On again. DC-DC SHUTDOWN If Unit still does not operate, Please contact Tesla™ Customer Service at (302) 324-8910. TI3000 GPU-24-INV-1800...
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Page 44: Section 7 - Performance Data
These differences, however, are considered insignifi cant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TI3000 GPU-24-INV-1800... -
Page 45: Temperature Conversion Chart
152.6 -31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TI3000 GPU-24-INV-1800... -
Page 46: Output Voltage
7.7 – Output Voltage TI3000 GPU-24-INV-1800 Output Voltage Without AC Power MINUTES 46 AMP CONSTANT CURRENT LOAD 7.8 – Maximum Output Current TI3000 GPU-24-INV-1800 Maximum Output Current MAXIMUM OUTPUT CURRENT 3000 * * * * * * * * 2700... -
Page 47: Section 8 - Optional Accessories
Contact Tesla™ customer service to fi nd out more about our selection of cords. The optional Shipping Case is the safest way to transport the TI3000 GPU-24-INV-1800. This custom case weighs 73 lbs and Universal Line Cords comes equipped with side handles and locking latches. -
Page 48: Cobra™ Replacement Contacts And Tools
A rugged combination of advanced composite materials and corrosion-resistant alloys make each plug maximized for durability and connectivity. To extend the life of the Cobra™ Connector included with your unit, replacement contacts, posts, noses and tools can be ordered through the Tesla™ Customer Service. TI2005-238 TI2005-078 Cobra™... - Page 49 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
- Page 50 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
- Page 51 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
- Page 52 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
- Page 53 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
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Page 54: Repair Request Form
Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department... - Page 55 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com...
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