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TI200-PFC
NOTE: Unit is not rated for engine starting.
It is to be used for ground maintenance only.
Benefits
• Perfect for testing and troubleshooting (avionics, TMDE, and electronics)
• Will charge and maintain batteries when unit is left connected to vehicle or aircraft (ac power required)
• Safe, easy, maintenance-free operation
Safe and Easy Operation
• One person can maneuver and operate the unit
• Thermal/Overload protection
• Built-in Power Output Indicator
Pure Power
• Operates from Single Phase 200-260 Vac power, 40 Hz - 450 Hz
• 200 amps continuous @ 28.5 Vdc (when plugged into ac power)
• 99.95% efficient active power factor correction
• 1% THD (Total Harmonic Distortion)
Tesla™
Industries, Inc.
www.teslaind.com
Email: tesla1@teslaind.com
Headquarters: (302) 324-8910
101 Centerpoint Blvd. New Castle, DE 19720 USA
Western Regional Office: (775) 622-8801
9475 Double R Blvd. Suite 2, Reno, NV 89521 USA
Power Anytime, Anywhere
MADE IN USA
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Troubleshooting
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Summary of Contents for Tesla TI200-PFC
- Page 1 TI200-PFC Power Anytime, Anywhere NOTE: Unit is not rated for engine starting. It is to be used for ground maintenance only. Benefits • Perfect for testing and troubleshooting (avionics, TMDE, and electronics) • Will charge and maintain batteries when unit is left connected to vehicle or aircraft (ac power required) •...
- Page 2 8ft. DC Aviation Cable 15ft. DC Mechanized Cable 15ft. DC Cable with Alligator TI2007-208 TI2007-315 Clips - TI2007-515 Tesla™ Industries, Inc. • 101 Centerpoint Blvd. New Castle, DE 19720 • 9475 Double R Blvd. Suite 2, Reno, NV 89521 USA • www.teslaind.com 02-04-15...
- Page 3 Tesla TI200-PFC ™ Power Anytime, Anywhere Ground Power Unit User Manual Built Smart...Proven Tough Tesla™ Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com...
- Page 4 Any attempts to open or examine the inside of the TI200-PFC via a tool or device (borescope, probe, etc.) can result in unit failure and/or injury by electrical shock. This GPU is mainte nance free and should not be opened or disassembled for any reason.
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Page 5: Table Of Contents
3.3 – Operating Limits and Restrictions 3.4 – Environmental 3.5 – Pre-Operation 3.6 – Regulated AC Power 3.7 – Regulated 28.5 Vdc Output Ground Power 3.8– Turning On AC Input Circuit Breaker 3.9– Removing DC Power Supply from Vehicle or Aircraft TI200-PFC... - Page 6 5.5 – Packaging and Shipping Section 6 – Troubleshooting and FAQ 6.1 - Frequently Asked Questions 21-22 6.2 - Basic Unit Troubleshooting Section 7 – Optional Accessories 7.1 - Transport Dolly 7.2 – Cobra™ DC Replacement Contacts and Tools Repair Request Form TI200-PFC...
- Page 7 Light Emitting Diode Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI200-PFC...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI200-PFC... -
Page 9: Hazards
Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the TI200-PFC. Make sure the electrical outlet is switched off before making any connections. Failure to use proper grounding can cause potential shock hazard! -
Page 10: Section 2 - Product Overview
The TI200-PFC was designed to provide 100 amps @ 28.5 Volts of pure regulated flat line dc power for vehicle ground support, avionics, battery charging, power for training facility operations, and for all 24 Volt systems. -
Page 11: Front Panel Overview
50 Amp Twist-Lock AC Power Cord – Protects Output Connector from dust and Provides 33.5 amps @ 208 Vac 60Hz (50 foreign materials. amp service required). Interface Connector - Used for factory Air Intake Ports – Provide airflow for calibrations. cooling internal electronics. TI200-PFC... -
Page 12: General Specifications
Operates from Single Phase 200-260 Vac, 40 Hz-450 Hz • 33.5 amps @ 208 Vac 60 Hz - 6968 Watts • 50 amp Service Required • Contact Tesla™ Industries for Plug Configuration PFC: • 99.95% EFF (efficiency) • 1% THD (Total Harmonic Distortion) DC Output Power: •... -
Page 13: Physical Dimensions
Ensure that ports are clear at all times. When the TI200-PFC is plugged into ac power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 14: Operating Positions
Product Overview 2.7– Operating Positions The TI200-PFC can be operated in both the horizontal and vertical positions as shown. Make sure that the airflow is not obstructed from air intake and outlet. Front Inlet Rear Outlet Horizontal Position Vertical Position... -
Page 15: Active Power Factor Correction
Tesla™ Industries was able to develop a wide bandwidth active Power Factor Correction that runs from 40 Hz to 450 Hz which pulls unity power only at the fundamental frequency. This was achieved by forcing the current to follow the voltage waveform (see Figure 2.8.2) so that current is pulled through the entire... -
Page 16: Ac Input Circuit Breaker
Product Overview Figure 2.8.1 - Non-PFC Power Supply Figure 2.8.2 - Tesla’s PFC Power Supply 2.9 – AC Input Circuit Breaker This unit is equipped with a 35 Amp AC Input Circuit Breaker located above the AC Input Connector. The AC Input Circuit Breaker acts as an “On/Off”... -
Page 17: Ac Line Cord
The ac line cord is a 25’ long SOOW 600 Volt 8/3 Cable with a 50 Amp Twist Lock. (TI25000-058 (CS8265) 25ft. Hardwired Single Phase Plug AC Line Cord ) 50 Amp service is required to use the TI200-PFC. Contact Tesla™... -
Page 18: Interface Connector
2.13 – Output Power Status LED Indicator The Output Power Status LED Indicator provides a way for the user to visually see the amount of available power that the TI200-PFC can supply. This lets the operator know if there is enough power to perform ground maintenance. -
Page 19: Section 3 - Operating Procedures
A. Prevent accumulation of moisture on ac and dc connectors/receptacles that the Tesla™ Protective Rain Cover be fi tted onto the unit to guard it from moisture (see Section 8). The limits B. Minimize moisture entering forward inlet and aft outlet cooling fan vent ports and operational constraints listed below shall apply for the following environmental (weather) conditions: Unit inlet and outlet vent ports shall be covered from exposure. -
Page 20: Pre-Operation
3.6– Regulated AC Power Plugging in with AC Power When attaching the ac line cord, the user must make sure the plug is firmly seated all the way into the receptacle. Figure 3.6.1 Connecting TI200-PFC to AC Power Supply TI200-PFC... -
Page 21: Regulated 28.5 Vdc Output Ground Power
T-handle one full turn clockwise. Ensure dc power cable plug is fully seated into the GPU’s dc receptacle. The unit is now ready to safely transfer power. Figure 3.7.1 Attaching DC Power Cable to TI200-PFC Connecting DC Power Cable To Vehicle or Aircraft Line up the NATO plug or aviation dc plug pins and push it in. -
Page 22: Turning On Ac Input Circuit Breaker
Turn Off AC Input Circuit Breaker. Remove dc power cable GPU connector from vehicle or aircraft. Follow the Installation Instructions in reverse. Remove dc power cable connector from TI200-PFC (if necessary). Follow the Installation Instructions in reverse. Reinstall dc receptacle’s protective cover. -
Page 23: Section 4 - Post-Operation
Section 4 – Post Operation 4.1 – General Although the TI200-PFC has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. -
Page 24: Section 5 - Unit Care And Maintenance
Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit. -
Page 25: Normal Functional Test Procedures
Check Unit for Evidence of Damage Check for dents, punctures, case distortion or misalignment, and cracked or loose connec tors. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Industries, Inc. Check Unit Internal Resistance (Test for Shorts) 1. -
Page 26: Unit Servicing
Reading should be 0. 5.3 – Unit Servicing The TI200-PFC is a maintenance-free, sealed unit. No repairs outside of Tesla™ are authorized. Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case (see Figure 5.3.1 below). -
Page 27: Transporting Unit
5.4 – Transporting Unit The TI200-PFC can be carried for short distances by hand. If the area of operation is further then 45 meters (150 feet) the TI200-PFC should be transported on a vehicle or in the TI7000-116 Transport Dolly (see Section 8 - Optional Accessories). -
Page 28: Section 6 - Troubleshooting And Faq
6. Can one person transport it? The TI200-PFC is designed to be handled by one person. The TI200-PFC weighs 29.5 lbs and can be carried or wheeled on a dolly (TI7000-184). 7. How do I get my Tesla™ Power Supply serviced? Contact Tesla™... - Page 29 (15’) foot dc cable with terminal ends. This cable requires a NATO plug, alligator clips or another connector prior to its use. Tesla™ can provide these connectors at an additional charge. Both customers receive an ac line cord for their home country and a full two year warranty.
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Page 30: Basic Unit Troubleshooting
48 hours. Internal failure. Do Not Use Unit. Please contact Tesla™ Customer Service at (302) 324-8910 5. Unit works then shuts down. Unit is overheating. Move the unit to an area 10°-20° less ambient temperature. -
Page 31: Section 7 - Optional Accessories
7.1 – Transport Dolly The Tesla™ TI7000-116 is a custom stainless steel dolly designed especially to transport the TI200-PFC. The TI7000-116 is the safest and easiest way to support and transport the TI200-PFC out in the field and through hangars and flight lines. -
Page 32: Repair Request Form
________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ Industries, Inc. 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department TI200-PFC... - Page 33 Tesla™ Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com...
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