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Power Anytime, Anywhere
Tesla
TIAH64D MPU-24
User Manual
Built Smart...Proven Tough
Tesla Industries, Inc.
101 Centerpoint Blvd.
New Castle, DE 19720
(302) 324-8910 Phone
(302) 324-8912 Fax
www.teslaind.com
www.tesla1.com

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  • Page 1 Power Anytime, Anywhere ™ Tesla TIAH64D MPU-24 User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
  • Page 2 Conditioners, manufactured by Tesla™ Industries, Inc., are able to safely and effectively charge any AGM, Lead Acid battery. The Tesla™ GPU’s and chargers are voltage and current regulated to 0.01% (dual loop). The charging voltage is calibrated, by Tesla™, to 28.6 volts and is pure dc (no power line ripple).
  • Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
  • Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.
  • Page 5: Table Of Contents

    3.3 – Operating Limits and Restrictions 3.4 – Performance 3.5 – Temperature Specifications 3.6 – Environmental 3.7 – Unit Charging 3.8 – Maintenance Check 3.9 – Pre-Installation Procedures 3.10 – Regulated AC Power 3.11 – Regulated DC Power Cable to Unit TIAH64D MPU-24...
  • Page 6 7.2 – General 7.3 – Data Basis 7.4 – Specific Conditions 7.5 – General Conditions 7.6 – Output Voltage 7.7 – Temperature Conversion Chart Section 8 – Optional Accessories 8.1 – Tesla™ AC Line Cords Appendix 28-32 Repair Request Form TIAH64D MPU-24...
  • Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TIAH64D MPU-24...
  • Page 8: Section 1 - Safety Review

    The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TIAH64D MPU-24...
  • Page 9: Hazards

    Perform a full function test, after the switch setting (115V or 230V) matches the ac power source the unit has been allowed to cool, prior to use. (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. TIAH64D MPU-24...
  • Page 10: Section 2 - Product Overview

    This manual contains the complete operating instructions and procedures for theTIAH64D Micro Power Unit. The TIAH64D MPU-24 provides dc electrical ground power for aircraft flight line and maintenance ground support operations. The unit is designed to provide 24 volt dc electrical power output and 24 or 28.5 volts dc electrical support for ground maintenance, avionics/electrical trouble shooting and testing.
  • Page 11: Front Panel Overview

    Figure 2.3.1 – “Press For Capacity” button Dummy Plug Receiver – Attaches to and locks the Legacy Plug. – Displays current “Push For Capacity” Button battery charge state when pressed ( see figure 2.3.1). TIAH64D MPU-24...
  • Page 12: General Specifications

    -40°C to +55°C (-40°F to 131°F) with ac power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TIAH64D MPU-24...
  • Page 13: Physical Dimensions

    Ensure that ports are clear at all times. The internal cooling system of the TIAH64D MPU-24 has been designed to efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F.
  • Page 14: Operating Position

    Product Overview 2.7 – Operating Position The TIAH64D MPU-24 should be operated in the horizontal position as shown (Figure 2.6.1). Make sure that the airflow is not obstructed from inlets (Figures 2.7.1 & 2.7.2) and air outlet (Figure 2.7.3). Figure 2.7.1 Top Inlet Figure 2.7.2 Side Inlet...
  • Page 15: Tiah64D Mpu Installation

    Product Overview 2.8 – TIAH64D MPU-24 Installation Placing and Securing the TIAH64D MPU-24 into the Aircraft. With the battery compartment empty, maneuver the TIAH64D into position (See Figure 2.8.1). Install the TIAH-64D into the existing aircraft battery location as per TM 1-1520-Longbow/Apache IETM. Install new screws (Part Number: NAS1801-4-16) retained washers, and tighten (See Figure 2.8.2).
  • Page 16: Press For Capacity" Button And Led Status Indicator

    Capacity” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Press for Capacity” button.) Figure 2.9.1 “Press for Capacity” button location Figure 2.9.2 Pressing Button (outlined in blue) Full Charge Half Charge No Charge TIAH64D MPU-24...
  • Page 17: Section 3 - Operation Procedures

    1200 - 1500 peak starting amps 40-50% charged 1500 - 1800 peak starting amps 50-60% charged 1800 - 2100 peak starting amps 60-70% charged TIAH64D MPU-24 2100 - 2400 peak starting amps 70-80% charged 2400 - 3000 peak starting amps 80-100% charged...
  • Page 18: Temperature Specifications

    If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TIAH64D MPU-24...
  • Page 19: Environmental

    B. Minimize moisture entering forward inlet and outlet cooling fan vent ports When not in use, unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept Full Charge Half Charge No Charge horizontal. TIAH64D MPU-24...
  • Page 20: Maintenance Check

    Check Unit Charge State Before installing the TIAH64D MPU-24 into the aircraft, make sure the unit is fully charged. Remove the ac line cord from the ac input connector and wait two minutes. Then, push the “Press for Capacity” button to verify that the power cells are fully charged.
  • Page 21: Regulated Ac Power

    Plugging in with AC Power When the TIAH64D MPU-24 is plugged into ac power, the output is 28.5 volts. This voltage allows the system to recondition and recharge the aircraft’s battery(s). It is also an optimum voltage for powering avionics and lighting on most aircraft.
  • Page 22: Regulated Dc Power Cable To Unit

    Line up the plug with the receptacle. Push forward while rotating the T-handle one full turn clockwise. The unit is now ready to safely transfer power. Figure 3.11.1 Attaching DC Power Cable to TIAH64D MPU-24 TIAH64D MPU-24...
  • Page 23: Section 4 - Post-Operation

    Section 4 – Post Operation 4.1 – General Although the TIAH64D MPU-24 has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life.
  • Page 24 The TIAH64D MPU-24’s power cells may be damaged if recharged by NiCad or Lead Acid-type battery chargers. Power cells should only be charged by either the TIAH64D MPU-24’s internal charger and the ac power cord furnished with the equipment, or when connected to aircraft’s external dc power receptacle.
  • Page 25: Section 5 - Unit Care And Maintenance

    Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit.
  • Page 26: Normal Functional Test Procedures

    This section involves “normal function” test proce dures, and includes steps necessary to ensure that the TIAH64D MPU-24 is operating within specified para meters prior to use. A digital multimeter (an example is shown in Figure 7.2.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests.
  • Page 27 When the unit is not plugged into an ac power source, the mulitmeter display should read approximately 25.5 Vdc. Figure 5.2.3 – Testing DC Receptacle TIAH64D MPU-24...
  • Page 28: Unit Servicing

    Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns.
  • Page 29: Section 6 - Troubleshooting And Faq

    5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator.
  • Page 30 Unit should never be allowed to discharge fully. In-fi eld use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
  • Page 31: Section 7 - Performance Data

    These differences, however, are considered insignifi cant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TIAH64D MPU-24...
  • Page 32: Output Voltage

    Performance Data 7.6 – Output Voltage TIAH64D MPU-24 Output Voltage TIAH64D MPU-24...
  • Page 33: Temperature Conversion Chart

    152.6 -31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TIAH64D MPU-24...
  • Page 34: Section 8 - Optional Accessories

    8.1 – Tesla™ AC Line Cords AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in outfi tting cables with a variety of connectors and junction boxes. Contact Tesla™ customer service to fi nd out more about our selection of cords.
  • Page 35: Appendix

    APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
  • Page 36 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
  • Page 37 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
  • Page 38 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
  • Page 39 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
  • Page 40: Repair Request Form

    Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department...
  • Page 41 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com...

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