Table of Contents
Troubleshooting
Related Manuals for Tesla TI1550 12-24-UAV GPU
Summary of Contents for Tesla TI1550 12-24-UAV GPU
- Page 1 Power Anytime, Anywhere Tesla TI1550 12-24-UAV GPU ™ User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
- Page 2 Conditioners, manufactured by Tesla™ Industries, Inc., are able to safely and effectively charge any AGM, Lead Acid battery. The Tesla™ GPU’s and chargers are voltage and current regulated to 0.01% (dual loop). The charging voltage is calibrated, by Tesla™, to 28.6 volts and is pure dc (no power line ripple).
- Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
- Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.
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Page 5: Table Of Contents
3.6 – Temperature Specifications 3.7 – Environmental 3.8 – Normal Functional Test Procedures 16-17 3.9 – Pre-Operation 3.10 – Transporting Unit 3.11 – Regulated 28.5 Vdc Ground Power 19-20 3.12 – Regulated AC Power 20-21 3.13 – Charging Unit TI1550 12-24-UAV GPU... - Page 6 7.9 – 12 Vdc Output Loading Curves 34-35 Section 8 – Optional Accessories 8.1 – Shipping Case 8.2 – GPU Protective Covers 8.3 – Tesla™ AC Line Cords 8.4 – Cobra™ DC Replacement Contacts and Tools 8.5 – Transport Dolly Appendix A 38-42...
- Page 7 MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI1550 12-24-UAV GPU...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI1550 12-24-UAV GPU... -
Page 9: Hazards
(115V or 230V) matches the ac power source (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. Figure 1.3.4 – TI1550 12-24-UAV GPU Input Voltage Selector Switch TI1550 12-24-UAV GPU... -
Page 10: Important Safety Precautions
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test, after the unit has been allowed to cool, prior to use. TI1550 12-24-UAV GPU... -
Page 11: Section 2 - Product Overview
This manual contains the complete operating instructions and procedures for the TI2560-12-24 Ground Power Unit. The TI1550 12-24-UAV GPU serves as a stand-alone source of dc electrical power for aircraft systems and ground support maintenance operations. Using a single 120 Vac power source, the TI1550 12-24-UAV GPU provides regulated outputs of 14.25 Vdc at 20 amps continuous and 28.5 Vdc at 25 amps... -
Page 12: Front Panel Overview
– Provide airflow for cooling 28.5 Vdc @ 25 A (50 A peak). internal electronics. 24 Volt Capacity Meter – Indicates the 24V battery Carrying Handle – Allows for easy transport of unit. charge state/power output status. TI1550 12-24-UAV GPU... -
Page 13: General Specifications
-40°C to +55°C (-40°F to 131°F) with ac power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TI1550 12-24-UAV GPU... -
Page 14: Physical Dimensions
Ensure that ports are clear at all times. When the TI1550 12-24-UAV GPU is plugged into ac power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 15: Operating Positions
Product Overview 2.7 – Operating Positions The TI1550 12-24-UAV GPU can be operated in both the horizontal (Figure 2.7.1) and vertical (Figure 2.7.2) positions as shown. Make sure that the airflow is not obstructed from air intake (Figure 2.7.3) and outlet (Figure 2.7.4). -
Page 16: Ac Input Circuit Breakers
3. Reset breaker by pressing red button. 4. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. -
Page 17: 24 Volt Output Connector
This will protect the output connector from dust and foreign matter. The 12 Volt DC Battery Receptacle is only compatible with the TI2007-503 15’ DC Cable with Alligator Clips. A 24 Volt DC Connector will not connect to the 12 Vdc Output Connector. TI1550 12-24-UAV GPU... -
Page 18: Input Voltage Selector Switch
The 230 Vac setting accommodates the voltage range of 200-260 Vac. Figure 2.13.2 - Unscrew Protective Cover Figure 2.13.3 - Select Voltage Do not overtighten Selector Shield screws. Be sure star locks are on NOTE screws and snug the screw. Overtightening will damage the Selector Shield. TI1550 12-24-UAV GPU... -
Page 19: Push To Test" Button And Led Status Indicator
Test” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Push to Test” button.) Figure 2.14.1 - “Push to Test” button location Figure 2.14.2 - Pushing to Test (outlined in blue) STATUS STATUS STATUS Full Charge Half Charge No Charge TI1550 12-24-UAV GPU... -
Page 20: Section 3 - Operating Procedures
50-60% charged 1500 - 1800 peak starting amps 50-60% charged 1800 - 2100 peak starting amps 60-70% charged TI1550 12-24-UAV GPU 1800 - 2100 peak starting amps 60-70% charged 2100 - 2400 peak starting amps 70-80% charged 2100 - 2400 peak starting amps... -
Page 21: Temperature Specifications
If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TI1550 12-24-UAV GPU... -
Page 22: Environmental
Figure 3.7.1 – TI7000-114 GPU Protective Rain Cover B. Minimize moisture entering forward inlet and outlet cooling fan vent ports When not in use, unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept horizontal. TI1550 12-24-UAV GPU... -
Page 23: Normal Functional Test Procedures
Check Unit for Evidence of Damage Check for dents, punctures, case distortion or misalignment, and cracked or loose connec tors. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Industries, Inc. Check Unit Internal Resistance (Test for Shorts) NOTE Unit should be disconnected from any ac power sources prior to testing. - Page 24 (black) on the lower-right pin of the 24 Vdc Output Connector. The multimeter display should read approximately 28 Vdc (± 0.5 Vdc) with power cells fully charged. 3.8.9 - DC Output Connector Negative Pin TI1550 12-24-UAV GPU...
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Page 25: Pre-Operation
Make sure that airflow is not obstructed from air intake and outlet. (See Section 2.6) Check that all connections are secure and free from water. Figure 3.9.1 - TI1550 12-24-UAV GPU 3.10 – Transporting Unit The TI1560 can be carried for short distances by hand. If the area of operation is further then 45 meters (150 feet) the TI1560 should be transported on a vehicle or in the TI7000-016 Transport Dolly. -
Page 26: Regulated 28.5 Vdc Ground Power
Ensure DC power cable plug is fully seated into the GPU’s DC Battery Receptacle. The unit is now ready to safely transfer power. Figure 3.11.1 Attaching DC Power Cable to GPU WARNING Do not allow Alligator Clips to touch when connecting to DC Power. TI1550 12-24-UAV GPU... -
Page 27: Regulated Ac Power
Plugging in with AC Power When the TI1550 12-24-UAV GPU is plugged into ac power, the output is 28.5 volts. This voltage allows the system to recondition and recharge the vehicle’s battery(ies). It is also an optimum voltage for powering avionics and lighting on most aircraft. -
Page 28: Charging Unit
Until the unit is fully charged, the LED status will read half or no charge. Plug the TI1550 12-24-UAV GPU into ac power to keep the cells charged whenever it is not in use, even if it is at Full Charge. -
Page 29: Section 4 - Post Operation
Section 4 – Post Operation 4.1 – General Although the TI1550 12-24-UAV GPU has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. - Page 30 CAUTION Guard From Incorrect Power Source The TI1550 12-24-UAV GPU’s power cells may be damaged if recharged by NiCad or Lithium Ion battery chargers. Power cells should only be charged by either the TI1550 12-24-UAV GPU’s internal charger and the ac power cord furnished with the equipment, or when connected to aircraft’s external dc power receptacle.
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Page 31: Section 5 - Unit Care And Maintenance
Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit. -
Page 32: Unit Servicing
Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. -
Page 33: Section 6 - Troubleshooting And Faq
5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator. - Page 34 Unit should never be allowed to discharge fully. In-fi eld use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
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Page 35: Basic Usage/Operation Questions
Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI1550 12-24-UAV GPU... -
Page 36: Basic Troubleshooting
If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 2. Unit has no output dc or ac Units cells completely dead. Do a function check with digital meter, input or both. - Page 37 Switch breaker to ON position. Reconnect unit to cables and run. If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 8. Unit does not put out 28.5 Unit is not plugged in. Plug unit into ac power source to volts dc power.
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Page 38: Section 7 - Performance Data
These differences, however, are considered insignifi cant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TI1550 12-24-UAV GPU... -
Page 39: Temperature Conversion Chart
-31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TI1550 12-24-UAV GPU... -
Page 40: Output Voltage
Performance Data 7.7 – Output Voltage TI1550 12-24-UAV GPU 12 Vdc Output Voltage 7.8 – Maximum Output Current Maximum Output Current TI1550 12-24-UAV GPU... -
Page 41: 12 Vdc Output Loading Curves
Performance Data 7.9 – 12 Vdc Output Loading Curves TI1550 12-24-UAV GPU... - Page 42 Performance Data 7.9 – 24 Vdc Output Loading Curves - cont’d TI1550 12-24-UAV GPU...
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Page 43: Section 8 - Optional Accessories
The optional Shipping Case is the safest way to transport the TI1550 AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in 12-24-UAV GPU. This custom case weighs 31 lbs and comes equipped outfi tting cables with a variety of connectors and junction boxes. -
Page 44: Cobra™ Dc Replacement Contacts And Tools
A rugged combination of advanced composite materials and corrosion-resistant alloys make each plug maximized for durability and connectivity. To extend the life of the Cobra™ Connector included with your unit, replacement contacts, posts, noses and tools can be ordered through the Tesla™ Customer Service. TI2005-238 TI2005-078 Cobra™... - Page 45 TI25000-005 United Kingdom Line Cord Czech, Republic of TI25000-003 Continental European Line Cord Denmark TI25000-300 Denmark Line Cord Djibouti, Republic of TI25000-003 Continental European Line Cord Dominica TI25000-005 United Kingdom Line Cord Dominican Republic TI25000-001 North American Line Cord TI1550 12-24-UAV GPU...
- Page 46 TI25000-001 North American Line Cord Japan 50/60 TI25000-001 North American Line Cord Jordan TI25000-005 United Kingdom Line Cord Kenya TI25000-005 United Kingdom Line Cord Korea, South TI25000-003 Continental European Line Cord Kuwait TI25000-005 United Kingdom Line Cord TI1550 12-24-UAV GPU...
- Page 47 TI25000-001 North American Line Cord Philippines TI25000-001 North American Line Cord Piccairn Islands (U.K.) TI25000-004 Old British Line Cord Poland TI25000-003 Continental European Line Cord Portugal TI25000-003 Continental European Line Cord Puerto Rico TI25000-001 North American Line Cord TI1550 12-24-UAV GPU...
- Page 48 TI25000-005 United Kingdom Line Cord Yemen TI25000-005 United Kingdom Line Cord Yugoslavia TI25000-003 Continental European Line Cord Zaire, Republic of TI25000-003 Continental European Line Cord Zambia TI25000-005 United Kingdom Line Cord Zimbabwe TI25000-005 United Kingdom Line Cord TI1550 12-24-UAV GPU...
- Page 49 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
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Page 50: Repair Request Form
Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department... - Page 51 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com...