Frymaster PRO series Service & Parts Manual
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Frymaster PRO series Service & Parts Manual

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Download this manual See also: Operation & Installation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MAR 2008
*8195990*

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Summary of Contents for Frymaster PRO series

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MAR 2008 *8195990*...
  • Page 2 FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

  • Page 3: Electrical Power Specifications

    ELECTRICAL POWER SPECIFICATIONS MINIMUM SIZE AMPS PER LEG WIRE mm 2 SERVICE VOLTAGE PHASE 220/380 240/415 230/400 EPRI 14kW 220/380 (SOLID STATE) 240/415 220/380 240/415 230/400 EPRI 17kW 220/380 (SOLID STATE) 240/415 220/380 240/415 230/400...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Page CAUTIONARY STATEMENTS ELECTRICAL POWER SPECIFICATIONS CHAPTER 1 – SERVICE PROCEDURES General Replacing a Controller Replacing Component Box Components Replacing a Temperature Probe or High-Limit Thermostat Replacing a Heating Element Replacing Contactor Box Components Replacing a Frypot Built-in Filtration System Service Procedures Basket Lift Service Procedures 1-12...

  • Page 5: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

  • Page 6: Replacing Component Box Components

    15-Pin Connector Ground Wire Terminal 4. Remove the controller from the control panel assembly and install the replacement controller. Reinstall the control panel assembly by reversing steps 1 and 2. 1.3 Replacing Component Box Components 1. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down (see steps 1 and 2 of section 1.2 on preceding page).

  • Page 7: Replacing A Temperature Probe Or High-Limit Thermostat

    Remove these three screws at each end. Remove these two screws from the center supports. Removing the Control Panel Frame and Top Cap Assembly 5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made.
  • Page 8 Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame. 4.

  • Page 9: Replacing A Heating Element

    1.5 Replacing a Heating Element 1. Perform steps 1-3 of section 1.4, Replacing a Temperature Probe. 2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness containing the probe wiring (connector C6). Using a pin pusher, disconnect the probe wires from the connector.

  • Page 10: Replacing Contactor Box Components

    8. Insert the element connector into the receptacle on the front of the contactor box, ensuring that the latches lock. 9. If disconnected in step 2, insert the temperature probe leads into the wiring harness connector (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 6 and the white into position 7.

  • Page 11: Replacing A Frypot

    5. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover to access contactors and other components. 6. After performing necessary service, reverse steps 1-5 to return the fryer to operation. 1.7 Replacing a Frypot 1.
  • Page 12 12. At the rear of the fryer, unplug the C6 connector and, using a pin pusher, disconnect the high- limit thermostat leads. 13. Disconnect the oil return flexline(s) at the frypot end(s). 14. Raise the elements to the “up” position and disconnect the element springs. 15.

  • Page 13: Built-In Filtration System Service Procedures

    1.8 Built-in Filtration System Service Procedures 1.8.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation.
  • Page 14 Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears. ● Turning the pump gears in reverse will release a hard particle. ● Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears.
  • Page 15 6. Disconnect the pump suction flexline at the end of the filter pan connection. Disconnect Pump Suction flexline here. 7. Remove the cover plate from the front of the motor and disconnect the motor wires. 8. Unplug the 15-pin connector from the rear of the left component box and, using a pin pusher, disconnect the solenoid valve wires (pins 4, 6, 10 and 12).

  • Page 16: Basket Lift Service Procedures

    Dual-vat configuration illustrated. In full-vat units, left filter handle is not present. 1.9 Basket Lift Service Procedures Pro Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated below) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible-drive gear motors, and four microswitches.
  • Page 17 Problems with the basket lift can be grouped into three categories: ● Binding/jamming problems Motor and gear problems ● ● Electronic problems 208-250V Configuration 100-120V Configuration BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their ®...
  • Page 18 ELECTRONIC PROBLEMS Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment. Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow through the individual components up to and including the motor.

  • Page 19: Interface Board Diagnostic Charts

    1.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Diagostic LEDs Diagnostic LED Legend CMP indicates power from 12V transformer indicates power from 24V transformer (RH) indicates output (closed) from right latch relay (LH) indicates output (closed) from left latch relay...

  • Page 20: Wiring Diagrams

    1.11 Wiring Diagrams BASKET LIFT 1-16...
  • Page 21 COMPONENT WIRING 1-17...
  • Page 22 CONTACTOR BOX – DELTA CONFIGURATION 1-18...
  • Page 23 CONTACTOR BOX – WYE CONFIGURATION 1-19...

  • Page 24: Chapter 2: Parts List

    PRO SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 809-0171 Thumbscrew, ¼ -20 X 1 -inch 810-1403 Hanger, Wireform Basket 809-0921 Spacer, Basket Hanger 803-0197 Cleanout Rod, 27-inch 803-0209 Brush, Frypot...

  • Page 25: Basket Lift Assembly And Associated Parts

    2.2 Basket Lift Assembly and Associated Parts...
  • Page 26 Roller, Basket Lift 810-0374 Spacer, Basket Lift Roller 809-0508 Bolt, ¼-20 X 1¼ -Inch 809-0190 Washer, ¼-inch Flat 809-0047 Nut, ¼-20 Cap 807-3700 Wiring Harness, Pro Series Electric Basket Lift (Plugs into Item 6) * Not illustrated. Use standard part.

  • Page 27: Cabinetry

    2.3 Cabinetry 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps...
  • Page 28 STANDARD EURO-LOOK PART # PART # COMPONENT ITEM Back Panel, Upper (Panel for five station fryer shown) 210-2299 200-6630 Two Station Fryer 210-2380 200-6785 Three Station Fryer 210-3490 200-6786 Four Station Fryer 210-3670 200-6787 Five Station Fryer Back Panel, Center (Panel for five station fryer shown) 210-2298 200-2298...
  • Page 29 See Page 2-28 for filter rails and associated hardware. The 5-Station cabinet illustrated is typical of all Pro Series Electric cabinets. All components used in Pro Series cabinets are identified, but not all components are used in every configuration.
  • Page 30 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 106-1265SP Upright Assembly, Left 106-1266SP Upright Assembly, Right 200-1651 Support, Cross Cabinet 200-1659 Divider, Cabinet 200-2293 Brace, Single Station Lower 200-3774 Brace, Double Station Lower Brace, Front Horizontal 200-2331 Two-Station Fryer 200-2296 Three-Station Fryer 200-2733 Four-Station Fryer...

  • Page 31: Drain System Components

    2.4 Drain System Components 2.4.1 Drain Tube Sections and Associated Parts See Page 2-12 for Drain Valves...
  • Page 32 STANDARD PART # ** ITEM COMPONENT 813-0284 Nipple, ¾ X 1-inch NPT 816-0092 Grommet, 1-inch Drain 826-1345 Washer, 1-inch Drain (Pkg. of 25) 809-0347 Nut, 1-inch NPT Retainer 809-0893 Nut, 8-32 High Crown Acorn 826-1348 Cover, Drain Cleanout (Pkg. of 5) 816-0021 Gasket, Drain Cleanout Drain Tube, Left End Short...
  • Page 33 2.4.2 Euro-Look Drain Tube Section and Associated Parts See Page 2-14 for Drain Valves 2-10...
  • Page 34 EURO-LOOK PART# ** ITEM COMPONENT Drain Tube, Left/Right End Short 823-4625 Full-Vat 823-4624 Dual-Vat Drain Tube, Left/Right Open Short 823-4643 Full-Vat 823-4642 Dual-Vat Drain Tube, Right End Long 823-4639 Full-Vat 823-4638 Dual-Vat Drain Tube, Left/Right Open Long 823-4641 Full-Vat 823-4640 Dual-Vat 823-4892 Drain Outlet...
  • Page 35 2.4.3 Drain Valves and Associated Parts (Units with Built-In Filtration) Dual-Vat Drain Valve Assembly 106-2893SP Compression Washers (furnished with Item 12) Flat Washer (furnished with Item 12) Full-Vat Drain Valve Assembly 806-7434SP Compression Washers (furnished with Item 17) Plastic Washer (furnished with Item 17) 2-12...
  • Page 36 ITEM STANDARD COMPONENT PART # ** 809-0539 Nut, ⅜-16 2-Way Hex Lock 900-2934 Retainer, Dual-Vat Drain Valve Nut 823-4133 Handle, Dual-Vat Drain Valve 810-0677 Grip, Drain Handle 809-0237 Nut, 4-40 Keps Hex 901-2348 Cover, Dual Vat Drain Safety Switch 807-2103 Microswitch, CE Straight Lever 816-0220 Insulation, Drain Safety Switch...
  • Page 37 2.4.4 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration) Compression Washers Dual-Vat Drain Valve Assembly 106-3761 Flat Washer Plastic Washer Compression Washers Full-Vat Drain Valve Assembly 106-3760 2-14...
  • Page 38 ITEM EURO-LOOK COMPONENT PART # ** 809-0539 Nut, ⅜-16 2-Way Hex Lock 900-2934 Retainer, Dual-Vat Drain Valve Nut 823-4133 Handle, Dual-Vat Drain Valve 810-0677 Grip, Drain Handle 809-0237 Nut, 4-40 Keps Hex 901-2348 Cover, Dual Vat Drain Safety Switch 807-2103 Microswitch, CE Straight Lever 816-0220 Insulation, Drain Safety Switch...

  • Page 39: Electronics And Wiring Components

    2.5 Electronics and Wiring Components 2.5.1 Component Boxes 2-16...
  • Page 40 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 106-1531SP Box Assembly, Component 200-3300 Bracket, Component Box Strain Relief 200-3746 Bracket, Navy Circuit Breaker (US Navy units only) 806-9495SP Terminal Block and Wire Assembly 807-0012 Relay, 18 Amp ⅓ HP 24V Coil 807-0037 Terminal, ¼-inch Push-on 807-0121...
  • Page 41 2.5.2 Contactor Boxes STANDARD 14/17 kW CONFIGURATIONS WYE configurations also have Item 21, mounted with Items 30 and 33, here. TRIAC CONFIGURATIONS 22 kW CONFIGURATIONS NAVY CONFIGURATIONS NOTE: See Pages 2-23 through 2-25 for Contactor Box Wiring Harnesses 2-18...
  • Page 42 NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, all components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configurations illustrated show all possible components, but a particular configuration may not have all the components shown.
  • Page 43 2.5.3 Heating Element Assemblies and Associated Parts FULL-VAT ELEMENT ASSEMBLY DUAL-VAT ELEMENT ASSEMBLY NOTES: The dual-vat assembly is the same as the full-vat assembly except for having two of Items 2, 12, 18 and 19, two of Item 20 in place of Item 16, two of Item 21 in place of Item 17, and two of Item 10 instead of one Item 10 and one Item 11. The only difference between element assemblies for different voltage and kW ratings is the element itself (Item 1) Items 23 and 24 are shown as associated parts.
  • Page 44 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT Element 826-2151 200V 17.0 kW (also used for 220V 8.5 kW) 826-2156 200V 18.5 kW 826-2167 200V 11.0 kW 826-2149 208V 17.0 kW 826-2150 208V 18.5 kW 826-2172 208V 11.0 kW 826-2155 220V 17.0 kW (also used for 240V 8.5 kW) 826-2151 220V 18.5 kW (also used for 200V 7.0 kW)
  • Page 45 2.5.4 Controllers SOLID STATE NOTE: See Page 2-27 for Interface Board to Controller Wiring Harness STANDARD EURO-LOOK ITEM PART # PART # COMPONENT Computer Magic III 106-1193 106-4335 Full-Vat (CE) 106-1194 106-4336 Dual-Vat (CE) 806-7158SP 106-4373 Full-Vat (Non-CE) 806-7159SP 106-4374 Dual-Vat (Non-CE) 806-7162SP 106-4337...
  • Page 46 2.5.5 Wiring 2.5.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1 BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK ORANGE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK ORANGE BLACK YELLOW STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 106-2428SP Standard 106-2343SP Triac Use standard part.
  • Page 47 2.5.5.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK YELLOW BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK YELLOW STANDARD EURO-LOOK ITEM PART # PART # COMPONENT Standard 106-2474SP Other than 480V 106-2522SP 480V 106-2475SP...
  • Page 48 2.5.5.3 Contactor Box Wiring Assemblies – 6-Pin (Left Element) BLUE BLUE BLUE BLACK BLACK BLACK BLUE BLUE BLUE BLACK BLACK BLACK STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 106-2426SP 14/17 kW 106-2473SP 22 kW and Navy Use standard part. 2.5.5.4 Contactor Box Wiring Assemblies –...
  • Page 49 2.5.5.5 Main and Multi-Fryer Wiring Harnesses 12-Pin Male Connector 807-0160 (Interface Board) 15-Pin Male Connector 807-0804 (Rear of Fryer) 15-Pin Male Connector 807-0804 (Component Box) 6-Pin Male Connector 807-0157 (Basket Lift Harness) 12-Pin Male Connector 807-0160 (Interface Board) 4-Pin Female Connector 807-3232 (Drain Safety Switches) 12-Pin Male Connector...
  • Page 50 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 807-3769 Main 807-3715 Two-Fryer Battery 807-3716 Three-Fryer Battery 807-3717 Four-Fryer Battery 807-3718 Five-Fryer Battery NOTE: Harnesses for 3-, 4-, and 5-Fryer batteries are similar to 807-3715 Use standard part. have extra sets of leads as appropriate for the number of fryers in the battery. The connections to Fryer #1 J2 and J4 are the same for all.

  • Page 51: Filtration System Components

    2.6 Filtration System Components NOTE: Some early production units were configured this way. 2-28...
  • Page 52 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) 826-1980 Service Filter Pan (Item 5 minus Item 2) 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 and 4) 826-1392 816-0012 O-Ring...
  • Page 53 810-1055 Flexline, 11.5-inch Oil Return 807-3828 Cable, FootPrint Pro Pump Motor 826-1375 809-0401 Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5) 200-7112 Bridge, Filter Motor 210-3149 Support, Contactor Box 813-0003 Tee, ½-Inch 813-0298 Nipple, ½-inch 2.0-inch 813-0537 Nipple, ¼-inch 2.0-inch 810-2493 Fitting, ¼-inch X 90°...

  • Page 54: Frypot Assemblies And Associated Parts

    2.7 Frypot Assemblies and Associated Parts 2-31...
  • Page 55 ITEM PART# COMPONENT 823-4776SP Frypot, Full-vat 823-4779 Frypot, Dual-vat 823-4747SP Frypot, Full-vat, Filter Magic 823-4777 Frypot, Dual-vat, Filter Magic 823-2452SP Frypot, Full-vat, EPRI/Triac (with insulation, 806-8167SP) 823-2461 Frypot, Dual-vat, EPRI/Triac (with insulation, 106-4582SP) 823-5001 Frypot, Full-vat, EPRI/Triac with Filter Magic (with insulation, 106-4575SP) 823-5002...

  • Page 56: Oil Return System Components

    2.8 Oil Return System Components 2-33...
  • Page 57 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 806-4505SP Power Shower Assembly, Full-Vat 806-4527SP Power Shower Assembly, Dual-Vat 826-0992 Seal, Power Shower (Pkg. of 3) 809-0415 Screw, Power Shower Cleanout 814-0001 Grip, Power Shower Handle 823-1486 Power Shower, Full-Vat 823-1510 Power Shower, Dual-Vat 807-2103 Microswitch, Oil Return...
  • Page 58 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 819-5990 SERVICE HOTLINE MAR 2008 PRINTED IN THE UNITED STATES 1-800-551-8633...

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