Summary of Contents for Frymaster GASFRYERSMODELS 35
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 APRIL 2006...
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FROM FRYMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
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The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
1.1.2 Electronic Ignition ...1-1 1.1.3 Controller Options ...1-2 1.1.4 Thermostats and Temperature Probes ...1-2 1.2 Moving the Fryer for Servicing ...1-2 1.3 Diagnostic Procedures ...1-3 1.3.1 Cleaning the Gas Valve Vent Tube ...1-3 1.3.2 Checking the Burner Manifold Gas Pressure ...1-3 1.3.3 Adjusting the Pilot Flame ...1-5...
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CHAPTER 2: Parts List 2.1 Accessories ...2-1 2.2 Basket Lift and Associated Parts ...2-2 2.3 Cabinetry ...2-4 2.3.1 FPP/FMP Model Cabinetry ...2-4 2.3.2 PMJ (Non-filter) Model Cabinetry ...2-6 2.4 Casters, Legs, and Associated Hardware ...2-9 2.5 Component Boxes ...2-10 2.5.1 Component Boxes without Melt Cycle ...2-10 2.5.2 Component Boxes with Melt Cycle ...2-12 2.5.3 Component Boxes with Standing Pilot ...2-14 2.5.4 Component Boxes with Electronic Ignition ...2-16...
In units equipped with 24-volt electromechanical gas valves, a separate 24-volt circuit activated by the fryer power switch provides voltage through the thermostat or controller to the gas valve main coil, which opens the main valve. The main gas valve will not open if the pilot valve is not open. Light the pilot flame manually using a match or the optional built-in piezo ignitor after installing the fryer.
These units have no interface board. When the melt cycle switch is placed in the ON position, the fryer stays in the melt cycle mode until the switch is manually placed in the OFF position, even if the oil is at setpoint temperature. In units equipped with thermostat access doors, the temperature control knob is located behind the hinged front panel.
After servicing is complete: 5. Return the fryer to its original location, reconnect the unit to the gas supply, and open the gas supply valve. Be sure to reattach all restraining devices and plug in all electrical cords. 6. Refill the fryer with oil. 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent Tube 1. Carefully unscrew the vent tube from the gas valve. NOTE: Straighten the vent tube for easy removal. 2. Pass a piece of binding wire (.052-inch diameter) or equivalent through the tube to remove obstructions. 3. Remove the wire and blow through the tube to ensure that it is clear.
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35-Series Non-CE Standard Burner Manifold Gas Pressures Natural Propane 35-Series CE Standard Burner Manifold Gas Pressures Natural Gas Lacq (G20) under 20 mbar Natural Gas Gronigue* (G25) under 25 mbar Natural Gas Gronigue* (G20) under 20 mbar Propane (G31) under 37 or 50 mbar * Belgian G25 and G20 = 9.0 mbar 8.
3. Insert a thermometer or pyrometer into the frypot, about 1-inch from the thermostat. 4. Open the thermostat access door and set the thermostat on the fryer to 325°F (162°C). 5. When oil reaches 325°F (162°C), allow the burners to cycle on and off three times.
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1. Fill the frypot to the lower OIL-LEVEL line with cooking oil. If using solid shortening, pre-melt it before starting the calibration procedure. 2. Ensure the fryer power switch is in the OFF position, and light the pilot. (Refer to Chapter 3 of the Installation and Operation manual for detailed lighting instructions.) 3.
1.4 Replacing Fryer Components 1.4.1 Replacing a Controller or Computer 1. Disconnect the fryer from the electrical power supply. 2. Slide the metal bezel up to disengage the lower tabs. Then, slide the bezel down to disengage the upper tabs.
10. Reverse Steps 1-8 to install the replacement thermostat. 1.4.3 Replacing the Operating Thermostat in Units with Thermostat Access Doors 1. Disconnect the fryer from the electrical power supply. Turn off the gas and disconnect the fryer. 2. Drain the frypot.
3. Remove the thermostat knob and/or control panel as instructed in Section 1.4.2 or 1.4.3. 4. Disconnect the high-limit thermostat leads from the gas valve pilot coil. 5. Unscrew the high-limit thermostat from the fryer and remove. 6. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat.
6. Unscrew the high-limit thermostat from the fryer and remove it. 7. Attach the appropriate terminals (instructions furnished in the replacement kit) to the thermostat leads. 8. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat.
1.4.9 Replacing Burner Ceramic Targets 1. Disconnect the fryer from the electrical power supply. Turn off the gas and disconnect the fryer. 2. Drain the frypot or remove the handle from the drain valve. 3. Remove the round drain sections as necessary to expose the burners and heat shield.
Steps 3-8 in Section 1.4.3. NOTE: If the fryer is configured with a melt cycle, the thermostat leads will be connected to the PC board rather than to the terminal block and gas valve. Disconnect the leads from the PC board if this is the case.
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Remove the screws in the top and bottom holes of each brace of the control panel that secure it to the fryer. Pull the control panel straight out of the fryer frame. It may require a rubber mallet to loosen it.
21. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting strip. 22. Reverse Steps 1-25 to reassemble the fryer. 1.5 Troubleshooting and Problem Isolation...
If the fryer is receiving gas and electrical power, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of the pilot system. If the fryer is equipped with a drain valve for filtration purposes, check the drain valve to verify that it is fully closed.
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Other causes of popping are more ambiguous and may have two or more possible causes to consider. If the fryer’s gas and air supplies are okay, it is likely that the cause of the popping is one of the electrical components.
(in fryers equipped with other types of controllers). Depending upon the specific configuration of the fryer, it may also include an interface board and controller. Problems with improper temperature control can be categorized into those issues concerning melt cycle malfunctions and those concerning a failure to control at setpoint.
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“9” will provide the highest sensitivity or most change. The correct sensitivity for any product is based on the type of product, its density, the setpoint temperature, and the customer’s own requirements. A generic sensitivity chart is located on Page 1-5 of the Frymaster Fryer Controllers manual (P/N 819-5916).
Filtration Malfunction The majority of filtration malfunctions arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Inspect the filter paper to ensure that it is correctly sized and placed. Incorrectly sized or installed filter paper will allow particles and sediment to pass through the filter pan and into the pump.
If oil coats the sides or ends of the frypot, the most likely cause is spillage over the top of the frypot. There may also be oil pooled on the floor below the fryer. This is not necessarily a sign that the frypot is leaking.
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Binds and Jams Noisy, jerky, or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem.
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Manual (Push-Button) Modular Basket Lift Simplified Schematic 2-Pole Mech Timer Upper Limit Microswitch 1 or 5 4 or 6 Lower Limit Microswitch When the timer button is pushed, the lower circuit is activated. The basket lift lowers, closing the normally open upper microswitch. The motor loses power when the basket lift rod moves down and opens the lower, normally closed microswitch.
• If the fryer oil temperature is below 180°F (82°C), the lights indicate that the unit is operating normally. • If the fryer oil temperature is above 180°F (82°C) and the heat light continues to cycle as if in the melt cycle, this may indicate a defective probe circuit or low incoming 12 VAC to the controller.
1.7 Troubleshooting Guides The following are only guides. They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer. 1.7.1 Troubleshooting the 24 VAC Circuit Troubleshooting the 24 VAC Circuit: Analog Controller Before troubleshooting, verify that the drain valve(s) is fully closed and move the power switch into the ON position.
• If 24 VAC is present all the way through to the high-limit, go to Troubleshooting the Gas Valve, Section 1.7.2. 1.7.2 Troubleshooting the Gas Valve Before troubleshooting, verify that the gas main street valve is open and the fryer gasline cutoff valve is open. Place the gas valve in the ON position.
1.7.4 Troubleshooting the Temperature Probe Follow these guidelines to troubleshoot the temperature probe: 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.
2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Front of fryer. Rear of fryer. Four station fryer shown.
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200-6911 826-1389 * Not illustrated. Four station fryers use two backs made for two station fryers. Five station fryers use two backs: a three station fryer back and a two station fryer back. COMPONENT Two Station Fryer, Stainless (106-4031, Cold Rolled Steel)
Hinge Assembly, Right Upper Hinge Assembly, Left Lower Hinge Assembly, Right Lower Rail Assembly, Left Rail Assembly, Right Stop, Filter Rail Divider Joiner Kit, Applesbee’s Dump Station ® Scoop Pan/Rim/Cover (FMP 45) Front of fryer. Rear of fryer. Four station fryer shown.
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202-6917 202-6934 * Not illustrated. Four station fryers use two backs made for two station fryers. Five station fryers use two backs, a three station fryer back with a two station fryer back. COMPONENT Single Station Fryer, Stainless (106-4030, Cold Rolled Steel)
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ITEM PART # Other Components 200-6908 210-6897 200-2235 200-1953 200-6057 200-6062 200-6346 200-6486 200-6894 200-6911 826-1374 823-4727 823-4728 823-4745 823-4746 900-7326 KIT0293 * Not illustrated. COMPONENT Back, Lower Cabinet, Aluminized (three and five station fryers) Back, Lower Cabinet, Stainless Steel (three and five station fryers) Bracket, Component Box Brace, Front Cabinet Brace, Cabinet Cross...
2.5.2 Component Boxes with Melt Cycle Full-vat Component Box Assembly (106-4125, 106-4126, 106-4127, 106-4128) Dual-vat Component Box Assembly (106-4129, 106-4130, 106-4131, 106-4132) Component Box with Mechanical Timer (106-4134) Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer. 2-12...
2.5.3 Component Boxes with Standing Pilot 13 12 (106-4084, 106-4085, 106-4086, 106-4087) 13 12 (106-4111, 106-4112, 106-4113, 106-4114) Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer. Full-vat Component Box Assembly Dual-vat Component Box Assembly 2-14 16 14...
2.6 Control Panel Assemblies, Flue Caps, and Related Items 2-18...
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Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Burger King Two Station Fryer (with buttons, 106-4188) Three Station Fryer (with buttons, 106-4189) Four Station Fryer (with buttons, 106-4190) Five Station Fryer (with buttons, 106-4191) Applebee’s Dump Station Flue Cap ®...
Full-vat (CE) Dual-vat Dual-vat (CE) Full-vat Full-vat (CE) Dual-vat Dual-vat (CE) Dual-vat Full-vat (overlay, 807-0847) Computer Single Station Fryer Two Station Fryer Three Station Fryer No Computer Single Station Fryer Two Station Fryer Three Station Fryer Applebee’s Spreader ® ®...
CE Non-Direct Wiring Power Supply (power cords joined in junction box) 806-4214SP Fryer to Fryer Drain Safety Switch (2-pin male w/two wires and 2-pin female w/two wires) 806-4215SP Fryer to Filter Drain Safety Switch (2-pin male w/two wires and 2-pin female w/two wires) NOTE: Assemblies 806-2079SP, 806-9777SP through 806-9781SP and kit 826-1560 are “universal”...
2.8 Door Assembly ITEM PART # 106-3965 200-6814 824-1344 210-9739 823-4728 823-4727 823-4746 823-4745 210-6739 809-0266 810-1105 810-2346 106-3931 * Not illustrated. COMPONENT Door Assembly Liner, Door Panel, Door Outer Handle Hinge Assembly, Right Upper Hinge Assembly, Left Upper Hinge Assembly, Right Lower Hinge Assembly, Left Lower (823-4713 on single fryers) Pin, Door Hinge (included in Hinge Assemblies) Screw, #10 x ½”...
2.13.2 MJ35 Frypot Cabinetry Frypot assemblies located in Section 2.12. All insulation is included in 826-0861 and should be cut to fit. ITEM PART # 106-4430SP Flue Assembly, MJ35 900-3267 Flue Deflector Box Assembly 806-4168SP Combustion Chamber, Front 106-5898 Front Baffle Assembly (Front Flush Full-vat) 809-0409 Screw, Pilot Light Cover 810-0647...
2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and Burners NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates natural gas. ITEM PART # 230-1177 Metal Deflector (Target) without Stiffener, Individual 230-1206 Metal Deflector (Target) Rear, Individual 807-1707 Ignitor, Natural...
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ITEM PART # Orifices (for high altitude and special gasses contact Frymaster) 826-1357 826-1387 810-0407 812-1203 Pilot Assemblies, Non-CE 810-1830 106-1908SP 106-1909SP Pilot Assemblies, CE and Export 806-8688SP 106-1911 810-2071 806-8689SP 106-1912 810-2070 Burner Heat Shield Assemblies 823-5295 823-5296 823-0574...
2.14.2 MJ35 Gas Valves and Burners NOTE: This style of burner heat shield is only used with the burner above the filter unit. All other burners use 823-0574. See Item 6 in the parts list on the next page. NOTE: Red dot indicates propane/ butane pilot assembly;...
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Deflector (Target) Rear, Individual 807-1707 Ignitor, Natural 807-1708 Ignitor, Propane 826-1155 Ignitor Kit, Optional Piezo 810-1862 FV, Burner Manifold (full assembly including targets, 106-4205SP) Orifices (for high altitude and special gasses contact Frymaster) 826-1353 826-1354 810-0407 812-1203 Pilot Assemblies, Non-CE 810-1830 106-1908SP 106-1909SP...
2.19 Garland Range (S35) Parts ITEM PART # 806-6741 900-2266 823-2282 824-0517 806-6765 806-3943SP 106-4430 810-1195 806-6985 810-1306 KIT1653 * Not illustrated. COMPONENT Cabinetry Cabinet Assembly, H35 Cabinet, Back/Upper Fluecap Topcap Door Assembly Frypot Assembly Flue Assembly Top Back Guard Wiring Harness 1/2”...
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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6092 PRINTED IN THE UNITED STATES 1-800-551-8633 APRIL 2006...
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