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Pentair Hypro 9910-D252 Installation, Operation, Repair And Parts Manual

Pentair Hypro 9910-D252 Installation, Operation, Repair And Parts Manual

Medium pressure diaphragm pumps

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Installation, Operation, Repair, and Parts Manual
California Proposition 65 Warning -- This product
and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other
reproductive harm.
Hypro medium pressure diaphragm pumps are
recommended for spraying herbicides, pesticides,
liquid fertilizers, and many other hard-to-handle fluids.
Low-cost maintenance and almost wear-free operation
make these pumps ideal for a wide variety of spraying
Model 9910-D252
Model 9910-D252GRGI
Model 9910-D252GRGI58
Model 9910-D252GRGIAP
Max flow: 6 gpm
Max pressure: 290 psi
Max speed: 650 rpm (D252)
3600 rpm (D252GRGI)
2 diaphragms
Model 9910-D303
Model 9910-D303GRGI
Model 9910-D403
Model 9910-D403GRGI
Max flow: 7.9 gpm (D303)
10.6 gpm (D403)
Max pressure: 580 psi
Max speed: 550 rpm (D303 & D403)
3600 rpm (D303GRGI & D403GRGI)
3 diaphragms
Medium Pressure
Diaphragm Pumps
Description
jobs. Pressure and output are designed for optimum
performance of small to medium-sized sprayers.
Hypro medium pressure diaphragm pumps can be
adapted for male 1-3/8" splined shaft, female 1-3/8"
splined shaft, 1" solid shaft, or gear reduction drive
options. See kits on page 2. Pumps include a pulsation
dampener except for Models 9910-D303, D403, and
D503.
Model 9910-D50
Model 9910-D50AP-A
Model 9910-D50-B
Max flow: 14 gpm
Max pressure: 580 psi
Max speed: 550 rpm
2 diaphragms
Model 9910-D30
Model 9910-D30AP-A
Model 9910-D30GRGI
Model 9910-D30-B-GRGI
Max flow: 9 gpm
Max pressure: 580 psi
Max speed: 550 rpm (D30)
3600 rpm (D30GRGI)
2 diaphragms
Model 9910-D503
Model 9910-D503GRGI
Max flow: 15 gpm
Max pressure: 580 psi
Max speed: 550 rpm (D503)
3 diaphragms
See page 2 for drive options and control units.
Form L-1382
(10/15, Rev. D)
3600 rpm (D503GRGI)

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Summary of Contents for Pentair Hypro 9910-D252

  • Page 1 Medium Pressure Form L-1382 Diaphragm Pumps (10/15, Rev. D) Installation, Operation, Repair, and Parts Manual Description jobs. Pressure and output are designed for optimum California Proposition 65 Warning -- This product performance of small to medium-sized sprayers. and related accessories contain chemicals known to the Hypro medium pressure diaphragm pumps can be State of California to cause cancer, birth defects or other adapted for male 1-3/8”...
  • Page 2 Drive Options: Order the appropriate shaft adapter kit or gear reduction unit for the drive option requirements. Refer to the adjoining chart for proper selection. For proper installation, refer to pages 4 through 8. Gear 1-3/8” Male 1-3/8” Female Reduction Hydraulic Pump Splined PTO...
  • Page 3 • Check all hoses for weak or worn condition before each use. Make certain that all connec- • Do not pump at pressures higher than the maxi- tions are tight and secure. mum recommended pressure. • Periodically inspect the pump and the system •...
  • Page 4 Installation Pump Plumbing Diaphragm Pump Connection Use only pipe, fittings, accessories, hose, etc. rated for the maximum pressure rating of the pump. 1. Always mount pump with oil sight tube in upright position (See Figure 1). Agitator 2. The proper selection of hose type and size is vital to opti- Tank mal performance.
  • Page 5 Solid Shaft Kits 9910-KIT1703, 9910-KIT1707, 9910-KIT2202 (See Figures 3 and 4) Male Splined Shaft Kits 9910-KIT1702, 9910-KIT1706, 9910-KIT2200 (See Figures 3 and 4) 1. Install bases (Ref. 1) onto the pump securing with 2 bolts (Ref. 2), 2 washers (Ref. 4), and 2 nuts (Ref. 3). Kit 1702 Kit 1703 &...
  • Page 6 5. Align the holes in the gearbox body (Ref. 8) with 7. Fill the gear case with 90W gear lube. To properly threaded holes in engine boss. Insert 5/16”x1”-24 fill, first tighten the bottom plug (Ref. 9); then remove socket head cap screws through the gearbox body one side plug (Ref.
  • Page 7 box body (Ref. 8). The plugs (Ref. 9) and vent plug until the gear lube is no higher than the mark on the (Ref. 13) are all interchangeable for gear reducer dipstick. mounting convenience. 9. Replace and tighten the side plug and the vent plug. 8.
  • Page 8 2. Place o-rings (Ref. 110) into groove of relief valve clamping should be used on all outlet hose connec- tions. body (Ref. 105) and discharge flange housing (Ref. 101). Remote Mounting 3. Assemble the control unit and discharge flange housing onto the bracket and secure with the bolts and nuts provided.
  • Page 9 4. The relief valve bypass port should be connected 9910-GS40GI Control Unit, Models D30 and D50 back to the liquid tank without restrictions. Do not hook bypass line back to the inlet port or inlet hose. Fine Adjustment 5. Allow the pump to start under low pressure by Pressure Adjustment Knob &...
  • Page 10 Maintenance Instructions for All Models After usage, flush the pump with clean water. D30, D50, D303, D403 and D503 2. Hypro diaphragm pumps come with oil in the crank- Remove the drain plug (2406-0023) (or 9910-770070 on case. Hypro recommends changing oil after 40 hours D503) and the oil sight glass covers, and rotate shaft until of break-in operation and every three months the oil stops flowing out.
  • Page 11 Maintenance Instructions for All Models Diaphragm Replacement: D30, D252, D303, D403 Bolt and D503 Change diaphragms every 500 hours or three months, Washer whichever comes first. Diaphragm 1. Drain oil from crankcase as instructed previously. 2. Remove pump head bolts and heads. 3.
  • Page 12 Troubleshooting . s i . y l a l l q i l er. (It should be 20% of your spray pressure.) . s i . y l l l i l i o r o more . t i l o f i l i o l i o...
  • Page 13 Replacement Parts 9910-KIT1990 9910-KIT1990 also includes Ref. Nos. 22, 41 and 42. 52 51 Figure 13 Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-800480 ATM Scale Adhesive 9910-480440 O-Ring 9910-800440 Lower Spring Guide 9910-800520 Ring Nut 9910-800450 Spring 9910-800540 Plug...
  • Page 14 Model 9910-GS40GI Control Unit Sub Assembly — 9910-1923 Includes parts 83-87, 89-99, 113 and 114. 9910-GS40GI Control Unit mounts directly on pump Bypass Hose Barb — Connect directly to tank without restrictions or ball valves. 106B 9910-KIT1741 Remote Mounting Kit includes 106A mounting bracket and hose barb shown above.
  • Page 15 Model 9910-RM40 Control Unit 12 13 14 15 16 17 28 13 29 30 Repair Kit No. 3430-0605 Consists of: Ref. 4 (4) O-ring, Ref. 9 (1) Valve seat, Ref. 11 (1) Valve poppet, Ref. 12 (1) Diaphragm and Ref. 13 (4) O-ring 9910-KIT1897 Remote Mounting Kit includes a mounting bracket and hose barbs as pictured at right.
  • Page 16 Model 9910-GR40 Control Unit 9910-KIT893 Supplemental Mounting Kit Figure 15 9910-GR40 9910-KIT893 Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-1880220 Adjustment Knob 9910-110131 Hose Fitting 9910-1880210 Ring Nut 9910-880830 O-Ring 9910-1880271 Spring 9910-550460 Elbow 9910-480440 O-Ring 9910-550450 Ring Nut 9910-1880240 9919-1140450...
  • Page 17 Ref. Part Gearbox 9910-KIT1640 Number Description Qty. 9910-620561 O-Ring Old Style 9910-180030 M8 x 20 Bolt 9910-621000 Pump Adapter Flange 9910-620990 Bearing 9910-651620 Gear 9910-200231 Lock Washer 9910-620470 M10 x 20 Bolt 9910-620960 Gearbox Body 2406-0023 Plug 9910-740290 O-Ring 9910-651000 5/16 x 24 UNF x 1 Bolt 9910-621010 M10 x 75 Bolt...
  • Page 18 9910-KIT2200 9910-KIT1702 Figure 18 Ref. Part Figure 21 Number Description Qty. 9910-160671 M10 x 25 Socket Head Cap Screw Ref. Part 9910-200231 Lock Washer Number Description Qty. 9910-620240 Shaft 9910-380200 Pump Base 9910-380210 M8 x 75 Socket Head Cap Screw 9910-380240 9910-380241 Lock Washer...
  • Page 19 9910-KIT1704 9910-KIT2204 23 3 3 60 Figure 24 Figure 25 Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-320130 9910-160671 M10 x 25 Socket Head Cap Screw 9910-500160 Clamp 9910-200231 Washer 9910-620270 Flanged Female Splined Shaft 9910-620470 M10 x 20 Socket Head Cap Screw 9910-650340 Chain Clip 9910-650380...
  • Page 20 Models 9910-D252, D252GRGI, D252GRGI58, & D252GRGIAP To serial number 010501 126 112 From serial number 010602 GRGI Models only The 9910-KIT1990 control unit includes washer (41) and bolts (42). 49 48 35 39 40 41 42 Ref. Part Number Description Qty.
  • Page 21 Models 9910-D252, D252GRGI, D252GRGI58, & D252GRGIAP Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-800380 O-Ring 9910-800450 Spring 9910-800020 Flange 9910-800460 Upper Spring Guide 9910-800470 Adjustment Knob 7 9910-800172 3/4˝ Solid Shaft 9910-480550 Retaining Ring 9910-800160 Spacer 9910-800010 Pump Body 9910-390440 9910-550057 9910-800200...
  • Page 22 Model 9910-D30, D30AP-A, D30GRGI, & D30-B-GRGI NOTE: When ordering parts, give Figure 28 QUANTITY, PART NUMBER, DESCRIPTION, and COMPLETE MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.
  • Page 23 Model 9910-D30, D30AP-A, D30GRGI, & D30-B-GRGI Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-629011 Pump Body w/bolts 9910-550190 Accumulator Diaphragm, Buna-N 9910-620101 Right Head Assembly (DX) 9910-622070 Lower Air Chamber Body 9910-620102 Left Head Assembly (SX) 9910-650542 O-Ring 9910-621430 M12 x 55 Bolt...
  • Page 24 Models 9910-D303, D303GRGI, D403, & D403GRGI 38 39 40 28 29 30 31 32 57 58 59 22 21 20 NOTE: When ordering parts, give QUANTITY, PART NUMBER, DESCRIPTION, and COMPLETE MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.
  • Page 25 Models 9910-D303, D303GRGI, D403, & D403GRGI Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-550350 O-Ring 9910-800090 Retaining Bolt 9910-550242 Ring Nut 9910-800350 Plate 9910-550370 Elbow (Hose Barb) 9910-800085 Diaphragm Desmopan (Std.) 9910-390201 O-Ring 9910-800080 Diaphragm Buna-N (Opt.) 9910-1880130 O-Ring 9910-80008T...
  • Page 26 Models 9910-D50, D50AP-A, & D50-B Figure 30...
  • Page 27 Models 9910-D50, D50AP-A, & D50-B Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-659011 Pump body 9910-650520 Air chamber diaphragm 9910-650102 Left head SX 9910-65052T Air chamber diaphragm-Teflon(Opt.) 1 9910-320130 9910-659206 Upper air chamber 9910-650101 Right head DX 9910-180020 Air valve (includes #42) 9910-650542...
  • Page 28 Models 9910-D503 & D503GRGI NOTE: When ordering parts, give QUANTITY, PART NUMBER, DESCRIPTION, and COMPLETE MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers. Figure 31...
  • Page 29 Models 9910-D503 & D503GRGI Ref. Part Ref. Part Number Description Qty. Number Description Qty. 9910-580360 Retaining Bolt 9910-450120 Port Adapter 9910-1040180 Washer 9910-1300010 Body 9910-620085 Diaphragm, Desmopan (Std.) 9910-580060 Hose Barb Nut 9910-620080 Diaphragm, Buna-N (Opt.) 9910-580040 Hose Barb 9910-62008T Diaphragm, Buna-N with 9910-200230 M10 x 45 Bolt...
  • Page 30 Performance Charts U.S. Units 450 RPM 500 RPM 550 RPM 600 RPM 650 RPM PSI GPM 0.15 0.19 0.23 0.25 0.27 0.33 0.37 0.42 0.45 0.46 0.49 0.57 0.64 0.65 0.72 0.66 0.76 0.82 0.89 0.97 0.84 0.94 1.02 1.12 1.21 0.90 1.01...
  • Page 31 Performance Charts U.S. Units 350 RPM 400 RPM 450 RPM 500 RPM 550 RPM PSI GPM 0.23 0.30 0.42 0.51 0.61 0.70 0.81 0.91 1.01 1.13 1.11 1.21 1.43 1.74 1.92 1.54 1.74 1.92 2.41 2.60 1.93 2.21 2.51 3.10 3.33 Metric Units 350 RPM...
  • Page 32 Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to: HYPRO / PENTAIR Attention: Service Department 375 Fifth Avenue NW...