ULTRAFRYER Systems PAR-3-HE Operating Instructions Manual

Ultrafryer gas fryer 18" with hard dock filtration

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ULTRAFRYER GAS FRYER

18" MODEL PAR-3-HE WITH HARD DOCK FILTRATION

OPERATING INSTRUCTIONS

WARNING!!!

TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE

EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT AND CLEANING INSTRUCTIONS ARE

STRICTLY ADHERED TO.

•

San Antonio, Texas 78201

302 Spencer Lane

P.O. Box 5369

(800) 525-8130 • (210) 731-5000 • Fax: (210) 731-5099

www.ultrafryer.com

30A135

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Summary of Contents for ULTRAFRYER Systems PAR-3-HE

Page 1 ULTRAFRYER GAS FRYER ULTRAFRYER GAS FRYER 18” MODEL PAR-3-HE WITH HARD DOCK FILTRATION OPERATING INSTRUCTIONS WARNING!!! TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT AND CLEANING INSTRUCTIONS ARE STRICTLY ADHERED TO.
Page 2 PREFACE This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will operate a 18” Model Par-3-HE Gas Fryer equipped with an Hard Dock Filtration System. ENGINEERING DEPARTMENT ULTRAFRYER SYSTEMS 302 SPENCER LANE...
Page 3: Table Of Contents
TABLE OF CONTENTS GENERAL INFORMATION PAGE Warranty..............2 Safety .
Page 4 TABLE OF CONTENTS..Continued MAINTENANCE & ELECTRONIC THERMOSTAT CALIBRATION PAGE Maintenance ............. . . 21 Electronic Thermostat Calibration.
Page 5: General Information Page
GENERAL INFORMATION 30A135 Page 1 of 61...
Page 6: Warranty
(12) months from the date of initial start up will be exchanged at no cost. Standard delivery ground freight will be prepaid by Ultrafryer Systems for first year failures only. The cost of labor to install the replacement vat will be covered by Ultrafryer Systems for vats, which fail within twelve (12) months from the date of initial start up.
Page 7: Safety
C. DESCRIPTION / SPECIFICATIONS The Ultrafryer Model PAR-3-HE Gas Fryer is constructed from 16 & 18 gauge, type 304 polished satin finish stainless steel. Most Models are equipped with a Default-To-Manual-Restart (DTMR) Control or an Ultrastat 11 Cooking Computer; however customers may request the fryer be equipped with an Ultrastat 21 or Ultrastat 25 Cooking Computer.
Page 8: Operating Controls Location
E. OPERATING CONTROLS LOCATION 18” MODEL PAR-3-HE GAS FRYER �� ...
Page 9: Operating Controls
25 Cooking Computer shown below. When applicable, operating instructions for the Ultrastat Cooking Computer will be provided with the fryer. Operating controls on the Model PAR-3-HE gas fryer include the Toggle ON/OFF Switch, AMBER Power Indicator Lamp, RED Burner Indicator Lamp, and the applicable Temperature Controller. These controls are mounted on the Temperature Control Access Panel;...
Page 10: Inlet Gas Line Sizing
2) To determine the inlet gas line diameter for the distance between the fryer and main gas regulator, locate the FT 3 /HR (M 3 /HR) of gas required for the fryer and pipe length and read the pipe diameter on the top row. For example: a 18” PAR-3-HE fryer operating on NATURAL GAS requires 110 FT 3 /HR (3.1 M 3 /HR) of gas at the fryer’s inlet gas manifold.
Page 11: Pre-Installation
PRE-INSTALLATION 30A135 Page 7 of 61...
Page 12: General
PRE-INSTALLATION: Safe and satisfactory operation of a Model PAR-3-HE gas fryer depends on its proper installation. Installation must conform to local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1 (latest edition). In Canada, gas installation shall be in accordance with the current CAN/CGA B 149.1 and .2 installation codes and/or local codes.
Page 13: Receiving & Installing
RECEIVING & INSTALLING 30A135 Page 9 of 61...
Page 14: Unpacking
RECEIVING & INSTALLING THE FRYER A. UNPACKING: Check that the container is upright. Use an outward prying motion – DO NOT USE A HAMMER - to remove the carton. Check the fryer for visible damage; if such damage has occurred do not refuse shipment, but contact the carrier and file the appropriate freight claims.
Page 15: Gas Connection
D. GAS CONNECTION: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. THE GAS SUPPLY LINES MUST BE SIZED TO ACCOMMODATE ALL THE GAS FIRED EQUIPMENT THAT MAY BE CONNECTED TO THAT SUPPLY.
Page 16: Default-To-Manual-Restart (Dtmr) Control
FULL ON position allowing the electronic thermostat to heat shortening to its pre-set temperature. G. OPTIONAL CONTROLS : The Model PAR-3-HE gas fryers may be equipped with an Ultrastat Model 11, 21, or 25 Cooking Com-...
Page 17 LED readout, and display board, the Ultrastat 25 Cooking Computer has been customized for Ultrafryer Systems applications by the addition of up to (10) stage cooking profiles for each of the (8) product keys, exit melt feature, optional temperature setback and filtering promp, and can be programmed to cook products under “Flex”...
Page 18: Initial Start-Up
INITIAL START-UP 30A135 Page 14 of 61...
Page 19: Cleaning
Initial calibration or adjustment is the responsibility of the customer and will not be covered by the Ultrafryer Systems warranty. NOTE: Calibration and adjustments must be performed by qualified personnel.
Page 20: Start-Up
TEST START-UP : TO TEST OPERATE an Ultrafryer Gas Fryer equipped with a Default-to-Manual-Restart (DTMR) control: 1) Ensure the fryer’s Toggle ON/OFF Switch is in the OFF position. 2) Fill the fryer vat with hot or cold water to the middle of the “E” in the word LEVEL of the applicable shortening level mark on the rear of the vat.
Page 21: Initial Cleaning
Ultrastat 25 Gas Fryer Computer Operation Instructions PN 30A051, provided with the fryer. INITIAL CLEANING - New MODEL PAR-3-HE gas fryers are wiped clean at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process. Each fryer and filter system should be THOROUGHLY washed with HOT sanitizer solution to remove film residues, installation dust or debris and then wiped dry prior to placing the fryer in operation.
Page 22: Operating Instructions
OPERATING INSTRUCTIONS 30A135 Page 18 of 61...
Page 23: General
OPERATING INSTRUCTIONS: The Model PAR-3-HE gas fryer is equipped with a shortening filter system which is to be operated and cleaned according to the operating section of this manual. A GENERAL: SHORTENING: Use a high quality shortening to achieve a consistent quality product as well as a long term savings.
Page 24 MAINTENANCE & ELECTRONIC THERMOSTAT CALIBRATION 30A135 Page 20 of 61...
Page 25: Maintenance
A. MAINTENANCE - If the Model PAR-3-HE gas fryer is equipped with an Ultrastat 11, 21, or 25 Cooking Computer NO main tenance is required on the Temperature Sensing Probe. However, if the fryer is equipped with a Default-to-Manual-Restart (DTMR) Control, the Electronic Thermostat may need to be adjusted or calibrated according to the following procedure: B.
Page 26: Preventitive Maintenance & Troubleshooting
PREVENTITIVE MAINTENANCE & TROUBLESHOOTING 30A135 Page 22 of 61...
Page 27: Preventitive Maintenance
PREVENTIVE MAINTENANCE: Minimal maintenance is required on Model PAR-3-HE gas fryer because of its design and the materials used in the manufacturing process. However, some preventive maintenance and inspection must be performed periodically to prevent break downs which could curtail food sales. Any preventive maintenance or inspection should be ac- complished with CAUTION while the fryer is in operation since HOT liquid shortening could cause severe burns.
Page 28: Troubleshooting Chart
TROUBLESHOOTING CHART ITEM PROBLEMS POSSIBLE SOLUTIONS A. Check the Blower air pressure Switch by temporarily disconnecting the two (2) ORANGE air switch wires and connecting them together. If the IGNITOR sparks when these wires are connected, the air pressure switch is defective and it Main burner will not ignite.
Page 29 RECOMMENDED SPARE PARTS 30A135 Page 25 of 61...
Page 30: Recommended Spare Parts
RECOMMENDED SPARE PARTS: To minimize downtime on the Model PAR-3-HE gas fryer upon failure of a component part, at least one (1) MODEL PAR-3-HE GAS FRYER RECOMMENDED SPARE PARTS LISTING Description Manufacturer’s Part Number Ignitor Spark Module Honeywell S87B1008 18-179...
Page 31: Cleaning
CLEANING 30A135 Page 27 of 62...
Page 32: Daily
(shown Open) Vat Shortening Return Lever (shown Closed) Drain Valve 18” PAR-3-HE GAS FRYER b. The Filter Tub Assembly and Filter Screen should be cleaned EACH DAY after FILTERING and AT CLOSING and THOROUGHLY cleaned once �� ...
Page 33 �� NOTE: Magnepad Filter Pad not shown c. CLEANING THE FILTER TUB AFTER FILTERING SHORTENING 1.) Disassemble the Filter tub by removing the following items in the order listed; 1) FILTER TUB COVER, 2) CRUMB CATCHER SCREEN, 3) FILTER SCREEN W/STANDPIPE/DOCKING attached;...
Page 34 7.) CAREFULLY position the FILTER TUB COVER on the OPEN end of the Filter Tub with the SLOT on the cover seated around the Stand-pipe Handle Docking Assembly. Then, SECURE the cover to the standpipe assembly by locking the latch on the cover. 8.) Position the ASSEMBLED Filter Tub in front of the FILTER TUB GUIDES beneath the fryer;...
Page 35: Weekly
2. WEEKLY Perform daily cleaning steps 1a through 1c on pages 28-30. Clean the Filter Assembly as follows: “Micro-Mesh” stainless steel filter screen: a) Disassemble the filter accordingly to DAILY steps 1 c 4 and clean the two (2) frames as described in step 1 c 4 a (5) page 29.
Page 36: Fryer Operation
FRYER OPERATION 30A135 Page 32 of 61...
Page 37: General
A. GENERAL - The “basic” Model PAR-3-HE Gas Fryer is equipped with a Default-to-Manual-Restart (DTMR) Control, which uses an Electronic Thermostat. Some fryers are equipped with an Ultrastat 11,21 or 25 Cooking Computer that use the same Tempera- ture Sensing Prove. In this section, the operation of the PAR-3-HE Gas Fryer will cover the Default-to-Manual-Restart (DTMR) Control and the Ultrastat 11 Cooking Control.
Page 38: Dtmr Operation
PRE-SET temperature. D. DTMR OPERATION - Prior to operating the Model PAR-3-HE Gas Fryer, ENSURE the Filter Tub Assembly is prop- erly installed and DOCKED to the fryer’s Bulkhead socket and the Temperature Control Access Door is closed, the fryer vat is filled with shortening to the middle of the “E”...
Page 39: Ultrastat 11 Cook Computer
INHIBITED. OPERATION - Prior to operating the Model PAR-3-HE Gas Fryer, ENSURE the Filter Tub Assembly is properly installed and DOCKED to the fryer’s Bulkhead Socket and the Temperature Control Access Door is closed, the fryer vat is filled with shortening to the middle of the “E”...
Page 40: Ultrastat 11 Cook Computer Operation
ULTRASTAT 11 COOKING COMPUTER OPERATION NOTE: Ultrastat 11 Cooking Computers will be prorammed by Ultrafryer Systems for cooking products at 350ºF (177ºC) for 3 minutes. RESPONSE ITEM ACTION A. The AMBER Power Lamp beside the Fryer Toggle ON/OFF Switch will LIGHT.
Page 41: Filter Tub Assembly & Installation
FILTER TUB ASSEMBLY & INSTALLATION 30A135 Page 37 of 61...
Page 42: Filter Tub Assembly
FILTER TUB ASSEMBLY - ENSURE all components of the filter tub have been thoroughly cleaned and that the Filter Screen has been assembled according to the Cleaning Section, pages 27 - 30 of this manual; then assemble the filter tub as follows: 1.
Page 43: Filtering & Polishing Shortening
FILTERING & POLISHING SHORTENING 30A135 Page 39 of 61...
Page 44: Filtering Shortening
A. FILTERING SHORTENING 1. Turn the TOGGLE ON / OFF SWITCH to the fryer OFF, turn the MANUAL GAS VALVE OFF, and ensure the filter tub is properly docked beneath the drain valve. NOTE: Pull on the filter tub Handle to ASSURE the male docking plug is SEATED in the female bulkhead socket. 2.
Page 45 3) Use the “L” shaped brush to push the sediment through the drain valve to keep the drain clear. Hose off the heat exchanger and vat walls until all sediment and debris has been flushed through the drain into the filter tub. 4) Turn the RIGHT HAND Topside Shortening Return Lever 1⁄4 turn counter clock wise;...
Page 46: Polishing Shortening
Filter Tub Assembly in the fryer cabinet. SHORTENING DISPOSAL, BOIL-OUT& SHORTENING INSTALLATION A. GENERAL -The Model PAR-3-HE Gas Fryer should be BOILED-OUT every 7 DAYS to remove carbon buildup and other encrusted material. B. SHORTENING DISPOSAL 1.
Page 47 When all sediment and debris has been flushed from the vat, TURN the Topside Shortening RETURN LEVER 1/4 CLOCKWISE and CAREFULLY remove the HOT Spray Blaster by depressing the TOPSIDE SOCKET RELEASE KNOB; then THOROUGHLY clean the Spray Blaster in a 3 compartment sink. CAREFULLY connect the Wash Down Hose MALE In-Line Plug to the TOPSIDE FEMALE SOCKET, place the Wash Down Hose into the vat and hold it firmly against an inner wall so it will not “recoil”...
Page 48: Shortening Disposal, Boil-Out & Installation
SHORTENING DISPOSAL, BOIL-OUT & INSTALLATION 30A135 Page 44 of 61...
Page 49: General
A. GENERAL -The Model PAR-3-HE Gas Fryer should be BOILED-OUT every 7 DAYS to remove carbon buildup and other encrusted material. B. SHORTENING DISPOSAL 1. CAREFULLY assemble the Filter Tub assembly according to paragraph A page 38 and CAREFULLY install it in the fryer cabinet according to paragraph B page 38.
Page 50: Boil-Out
SOCKET. Hang the hose in an upright position so shortening in the hose can drain into a container. 8. THOROUGHLY clean and re-assemble the filter tub. C. BOIL-OUT - Boil-out the PAR-3-HE Gas Fryer following the cleaning instructions in the Cleaning Manual provided by your approved chemical supplier. The following are generic proceduress:...
Page 51: Shortening Installation
NOTE: BOIL-OUT COMPOUND WILL CAUSE SHORTENING TO BREAKDOWN RAPIDLY IF NOT NEUTRALIZED. 12. THOROUGHLY wipe the sides, burner tubes and bottom of the fryer with clean, lint-free, dry towels to remove any remaining water, turn the DRAIN VALVE HANDLE to the closed “UP” position; then fill the fryer with NEW shorten- ing to the applicable shortening level mark, as prescribed below.
Page 52: Technical Assistance, Ordering Information & Parts Identification
TECHNICAL ASSISTANCE, ORDERING INFORMATION & PARTS IDENTIFICATION 30A135 Page 48 of 61...
Page 53: Technical Assistance
Carriers must be notified immediately and freight inspections must be requested from the carrier. Ultrafryer Systems can and will gladly assist you in prepar- ing and processing of the necessary claims only if proper notification has been accomplished on the carrier deliv- ery document.
Page 54 ULTRAFRYER MODEL PAR-3-HE GAS FRYER FRONT VIEW 18” PAR-3-HE �� 30A135 Page 50 of 61...
Page 55 1⁄2” (13mm) ID Manual Gas Valve w/Red Handle 24326 18” Model PAR-3-HE “Natural Gas” v” (11mm) Orifice Plug w/#10 Drill Hole (Order Orifice Plug PN 24A066 w/#32 Drill 29A070 Hole for a “Propane” Fryer and Orifice Plug PN 24A067 w/#36 Drill Hole for a ”Butane” Fryer.)
Page 56 Exhaust Blower Motor Drip Pan 19A527 18” Model PAR-3-HE Exhaust Blower Motor Gasket 19A546 18” Model PAR-3-HE 115 Volt 60 HZ Exhaust Blower Motor Kit w/Mounting Bracket 19A548 18” Model PAR-3-HE Rectangular Flue Tube with deflector 19B312 125 Volt 75 Watt Silicon Heater 5’ (1524mm) Long 23341 Gemini 1⁄2”...
Page 57 Toggle ON/OFF Switch Protective Boot. 23402 125 Volt Watt Snaplight w/AMBER Lens. 23A056 COOKING CONTROLS Default-To-Manual-Restart (DTMR) Control f/ 14 & 18” Model PAR-3-HE. Uses Electronic Thermostat PN 12B077 12B014 Ultrastat 11 Cooking Computer (Uses Temperature Probe 18A006) 22A120 � �...
Page 58 PAR-3-HE Hard Dock FILTER TUB ASSEMBLY 18” With Micromesh Filter PN 12B299 � ITEM DESCRIPTION Filter Tub Scraper 12567 � Micromesh S/S Filter Screen Assembly with 12B113 StandPipe & Docking Assembly � Magepad Magnesol Impregnated Filter Pad 12B178 with Standpipe and Docking Assembly...
Page 59 FILTER SCREEN ASSEMBLY ITEM DESCRIPTION Replacement Frame Set 21A275 Replacement “Upper” Screen 21A285 Replacement Baffle Assembly 21A286 Replacement “Lower” Screen 21A287 � �� STANDPIPE CLIP, BAFFLE AND MAGNEPAD ASSEMBLY PN 12B178 ITEM DESCRIPTION 12””””“ (13mm) Black Iron Close Nipple 24003 a“...
Page 60 22A111 1⁄2” (13mm) x 90º Black Iron Elbow 24007 1⁄2” (13mm) 5 Way Black Iron Crossover Manifold 24A082 18” PAR-3-HE 1⁄2” (13mm) x 5 3/4” (146mm) Black Iron 24A100 Nipple 1⁄2” (13mm) S/S Locking Seal Inline Plug 24A208 1⁄2” (13mm) x 6” (152mm) Black Iron Nipple 24A178 �...
Page 61: Wiring Diagrams
WIRING DIAGRAMS 30A135 Page 57 of 61...
Page 62 WIRING DIAGRAM - Since minor wiring changes may occur in the future, USE the diagram pasted to the fryer for circuit tracing and/or troubleshooting a Model PAR-3-HE Gas Fryer. � �� ...
Page 63 �� PAR-3-HE GAS FRYER W/ COMPUTER 30A135 Page 59 of 61...
Page 64 �� PAR-3-HE GAS FRYER W/ COMPUTER & BASKET LIFT 30A135 Page 61 of 62...
Page 65 THIS PAGE INTENTIONALLY LEFT BLANK 30A135 Page 61 of 61...

ULTRAFRYER Systems PAR-3-HE Operating Instructions Manual

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