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ULTRAFRYER Systems PAR-3-14HE CE Operating Instructions Manual

14" model par-3-h ce gas fryer with hard dock filtration
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14" MODEL PAR-3-H CE GAS FRYER
WITH HARD DOCK FILTRATION
Operating Instructions
THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS TO BE USED ONLY BY QUALIFIED PERSONNEL
302 Spencer Lane • P.O. Box 5369
San Antonio, Texas 78201
(800) 525-8130 • (210) 731-5000 • Fax: (210) 731-5099
www.ultrafryer.com
30A134 Mar 2009

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Summary of Contents for ULTRAFRYER Systems PAR-3-14HE CE

  • Page 1 14" MODEL PAR-3-H CE GAS FRYER WITH HARD DOCK FILTRATION Operating Instructions THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS TO BE USED ONLY BY QUALIFIED PERSONNEL 302 Spencer Lane • P.O. Box 5369 San Antonio, Texas 78201 (800) 525-8130 • (210) 731-5000 • Fax: (210) 731-5099 www.ultrafryer.com 30A134 Mar 2009...
  • Page 2 PREFACE This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will operate a 14" Model PAR-3-H CE Gas Fryer equipped with a Hard Dock Filtration System in a commercial cooking environment. ENGINEERING DEPARTMENT...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS GENERAL INFORMATION PAGE Preface Table of Contents ..........i-iii Safety.
  • Page 4 TABLE OF CONTENTS..Continued CLEANING General ..............15 Daily .

  • Page 5: General Information Page

    9.0 FT3 (.26 M3) Shipping Weight 215 lbs (113 kgs) Power Input 230 Volt 6 Amp 50 Hz 1 Ø C. OPERATIONAL REQUIREMENTS MODEL PAR-3-14HE CE OPERATIONAL REQUIREMENTS ITEM PAR-3-14HE CE Shortening Capacity High Level 45 lbs. (22.5 liters) Shortening Capacity low Level 35 lbs.

  • Page 6: Operating Controls Location

    D. ULTRASTAT 23 COOKING CONTROL This cooking computer is capable of cooking up to ten (10) dif- ferent products; each of which can be programmed to be cooked from one (1) to ten (10) different temperature at different times in a cook cycle.

  • Page 7: Operating Controls

    Topside Shortening Return Lever (shown Open) Drain Valve Vat Shortening Return Lever (shown closed) F. OPERATING CONTROLS: The Model PAR-3-14 CE gas fryer is equipped an Ultrastat 23 Cooking Computer. Operating controls include the On/Off Switch, AMBER Power Indicator Lamp, RED Burner Indicator Lamp, and the applicable Tempera- ture Controller.

  • Page 8: Automatic Safety Features

    G. AUTOMATIC SAFETY FEATURES: 1. High limit thermostat to shut off gas to the main burners by opening a solenoid-actuated safety valve in the combination gas control valve. 2. Combination gas control valve which includes a built-in pressure regulator and manual valve. 3.
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  • Page 12: Installation, Startup And Initial Cleaning

    Installation, Startup and Initial Cleaning All installation and service on Ultrafryer equipment must be performed by Qualified, Certified, Licensed, and/or Authorized installation or service personnel. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable National and local codes.

  • Page 13: Pre-Installation

    PRE-INSTALLATION A. GENERAL Safe and satisfactory operation of a gas fryer depends on its proper installation. Installation must conform to national and/or local codes Each fryer should be installed as follows: 1. Placed beneath a properly designed exhaust hood 2. Installed by a licensed plumber. 3.

  • Page 14: Receiving & Installing

    NOTE: 3⁄4" (19mm), 1" (25mm) and 1 1⁄4" (32mm) flexible gas hoses 4 feet long (1219mm) with a quick disconnect coupling on one end are available from Ultrafryer Systems under PN 24322 (3⁄4" (19mm) hose), PN 24323 (1" (25mm) hose) and PN 24456 (1 1⁄4" (32mm) hose). These hoses are equipped with a fusible link, which melts at 361°F (183ºC) that will SHUT OFF the gas supply when it melts.

  • Page 15: Gas Connection

    D. GAS CONNECTION The gas supply (service) line must be the same size or greater than the inlet line of the appliance. THE GAS SUPPLY LINES MUST BE SIZED TO ACCOMMODATE ALL THE GAS FIRED EQUIPMENT THAT MAY BE CON- NECTED TO THAT SUPPLY.
  • Page 16 WARNING: TO AVOID INJURY DO NOT MOVE A FRYER FILLED WITH HOT LIQUID. II THE FRYER MUST BE RESTRAINED BY USE OF A RETAINING DEVICE TO PREVENT TIPPING TO AVOID THE SPLASHING OF HOT LIQUID. III THE AREA SURROUNDING THE FRYER MUST BE KEPT FREE AND CLEAR OF ALL COMBUSTIBLES.

  • Page 17: Initial Start-Up

    Initial calibration or adjust- ment is the responsibility of the customer and will not be covered by the Ultrafryer Systems warranty. NOTE: Calibration and adjustments must be performed by qualified personnel C.

  • Page 18: Test Start-Up

    F. TEST START-UP To test operate an Ultrafryer gas fryer equipped with an Ultrastat 23 Cooking computer: 1. Ensure the fryer‟s On/Off switch is in the OFF position. 2. Ensure the fryer vat is filled with hot or cold water to the middle of the “E” in the word LEVEL on the rear of the vat. 3.

  • Page 19: Abbreviated Operating Instructions

    ABBREVIATED OPERATING INSTRUCTIONS A. GENERAL This gas fryer is equipped with a shortening filter system which is to be operated and cleaned according to the FRYER OPERATION and CLEANING sections of this manual. 1. SHORTENING Use a high quality shortening to achieve a consistent quality product as well as a long term savings. 2.

  • Page 20: Preventive Maintenance & Troubleshooting

    PREVENTIVE MAINTENANCE & TROUBLESHOOTING A. PREVENTIVE MAINTENANCE Minimal maintenance is required on a gas fryer because of its design and the materials used in the manufacturing process. However, some preventive maintenance and inspection must be performed periodically to prevent break downs which could curtail food sales.

  • Page 21: Troubleshooting Chart

    2. TROUBLESHOOTING CHART Should a problem occur that cannot be corrected after performing the above CHECKS, contact an AUTHORIZED repairman and/or Ultrafryer Systems Customer Service (1-800-525-8130) and provide the information acquired while performing these checks. WARNING: ENSURE REPAIRMEN ARE ADVISED THAT FRYER RESTRAINTS MUST BE DISCONNECTED/ CONNECTED IF A FRYER IS TO BE MOVED DURING MAINTENANCE OR REPAIR, AND THAT ELECTRICAL POWER AND GAS MUST BE TURNED OFF PRIOR TO PERFORMING ANY MAINTENANCE OR REPAIR.

  • Page 22: Cleaning

    CLEANING GENERAL Any item of equipment operates better and lasts longer when it is kept clean and properly maintained and this Gas Fryer is no exception. In order for the fryer to provide years of trouble-free service, it must be CLEANED and MAINTAINED according to instructions herein and at the intervals listed below: CAUTION: TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT AND CLEANING INSTRUCTIONS ARE STRICTLY AD-...
  • Page 23 NOTE: Optional Magnepad Filter Pad not shown C. CLEANING THE FILTER TUB AFTER FILTERING & AT CLOSING AS FOLLOWS: 1. Disassemble the Filter tub by removing the following items in the order listed; 1) FILTER TUB COVER, 2) CRUMB CATCHER SCREEN, 3) FILTER SCREEN W/STANDPIPE/DOCKING attached; then 4) separate the STANDPIPE and DOCKING ASSEMBLY from the Filter Screen.

  • Page 24: Weekly

    D2. OPTIONAL MAGNA PAD 1. If applicable, clean the Magnepad envelope filter pad at CLOSING as follows: Remove and discard the used filter pad envelope, carefully clean the baffle assembly and clip/standpipe assembly in a 3 compartment sink with hot water and allow these items to air dry.

  • Page 25: Fryer Operation

    FRYER OPERATION A. GENERAL The Model PAR-3-14HE CE gas fryer is equipped with an Ultrastat 23 Cooking computer. Mounted on the fryer‟s Tem- perature control panel are the following: fryer ON/OFF switch, AMBER Power indicator lamp and RED Burner indicator lamp.

  • Page 26: Ultrastat 23 Cooking Computer

    B. ULTRASTAT 23 COOKING COMPUTER The Ultrastat 23 Cooking Computer is connected to the fryer‟s electrical system to serve as its thermostat as well as provid- ing heat control, status information and product cook timer. When the computer is in operation it will DISABLE the fryer if the drain valve is OPENED.

  • Page 27: Computer Panel Key Descriptions

    C. COMPUTER PANEL KEY DESCRIPTIONS 1. HOLD LAMP When lit (bright) indicates a product hold time is being tracked. 2. HEAT LAMP When lit (bright) indicates the computer is calling for heat. 3. DISPLAY Displays modes, functions and operations of the computer. 4.

  • Page 28: Display Descriptions

    D. DISPLAY DESCRIPTIONS Page 21 30A134...

  • Page 29: Ultrastat 23 Cooking Computer Operation

    E. ULTRASTAT 23 START-UP AND COOKING COMPUTER OPERATION NOTES: 1) The computer will keep the fryer in the MELT CYCLE until the EXIT MELT button is manually de- pressed. 2) The computer CANNOT be taken out of the SHORTENING MELT MODE until the shortening tem- perature reaches the MELT LIMIT TEMPERATURE.
  • Page 30 A. GENERAL COOKING Most products should be cooked with a shortening temperature about 350˚F (177˚C); however, each product should be cooked at the LOWEST temperature that produces a high quality product while obtaining maximum usage of the shortening. I – DO USE A HIGH QUALITY SHORTENING TO ACHIEVE A CONSISTENT QUALITY PRODUCT AND LONG TERM SAVINGS II –...

  • Page 31: Filter Tub Assembly & Installation

    FILTER TUB ASSEMBLY & INSTALLATION A. FILTER TUB ASSEMBLY ENSURE all components of the filter tub have been thoroughly cleaned and that the Filter Screen has been assembled ac- cording to the CLEANING Section of this manual; then assemble the filter tub as follows: 1.

  • Page 32: Filtering & Polishing Shortening

    FILTERING AND POLISHING SHORTENING A. FILTERING SHORTENING Turn the ON / OFF SWITCH on the fryer to OFF, turn the MANUAL GAS VALVE OFF, and ensure the filter tub is properly docked beneath the drain valve. NOTE: Pull on the filter tub Handle to ASSURE the male docking plug is SEATED in the female bulkhead socket. 2.Place the amount of FILTER AGENT into the fryer vat as prescribed in the cleaning manual provided by your chemical supplier;...

  • Page 33: Polishing Shortening

    d. Turn the RIGHT HAND Topside Shortening Return Lever 1⁄4 turn counter clock wise; then CAREFULLY remove the Wash Down Hose MALE In-Line Plug from the TOPSIDE FEMALE SOCKET by depressing the Topside Socket Release Knob. e. Hang the Wash Down Hose in an up-right position so shortening can drain into a metal container; then proceed to para- graph B 1 below.

  • Page 34: Shortening Disposal, Boil-Out & Refill

    SHORTENING DISPOSAL, BOIL-OUT, AND REFILL A. GENERAL The gas fryer should be BOILED-OUT every 7 DAYS to remove carbon buildup and other encrusted material. B. SHORTENING DISPOSAL 1. CAREFULLY assemble and install the Filter Tub assembly according to the instructions in the FILTER TUB ASSEMBLY AND INSTALLATION section.

  • Page 35: Shortening Refill

    1) Ensure the Drain Valve handle is in the closed (UP) position, then add water to the fryer vat 1"(25mm) BELOW the mid- dle line of the “E” in the word LEVEL on the rear wall of the vat. 2) Add the amount of BOIL-OUT COMPOUND to the fryer vat as specified in the Cleaning manual provided by the chemi- cal supplier.

  • Page 36: Technical Assistance

    Website: www.Greenfieldworld.com 2. DAMAGES - Ultrafryer Systems is not responsible for damage occurring in transit. All deliveries must be inspected for damage to shipping containers prior to departure of the delivering carrier. Any damage must be notated on the receiving document to facilitate filing of freight claims.

  • Page 37: Parts Identification

    PARTS IDENTIFICATION A. PARTS IDENTIFICATION Locate the part on the following sketches and note the index number i.e, 3, 6, etc; then obtain the part number and description for that index number on the page facing the sketches. Use that part number when ordering a replacement part. ULTRAFRYER MODEL PAR-3-HE CE GAS FRYER FRONT VIEW Page 30...
  • Page 38 ITEM DESCRIPTION Computer, Cook FAST Meridian 22A436 14" Model PAR-3-H CE Vat Cover 12A500 Spark Ignitor Module 18A316 Drain and Filter Valve Lever Microswitch 18A064 Ignitor Rod Cable with 1/4 Stake-on Suppression Type 18A317 Electric Gas Combination Control Valve with Pilot Adjust Valve. 18A314 Probe, Temperature sensing Thermistor 18A006...
  • Page 39 ULTRAFRYER MODEL PAR 3-H FRYER REAR VIEW ELECTICAL BOX PN 12C195 ITEM DESCRIPTION 1⁄2" (13mm) FPT S/S Female Bulkhead Coupling w/Raised Button Release 24A209 14" Model PAR-3-H CE 220 Volt 60 HZ Exhaust Blower Motor Kit w/Mounting Bracket 19A547 14" Model PAR-3-H CE Exhaust Blower Motor Gasket 19A545 Exhaust Blower Motor Drip Pan 19A527...
  • Page 40 PAR-3-HE CE DOOR ASSEMBLY  MICROMESH S/S FILTER SCREEN ASSEMBLY WITH STANDPIPE & DOCKING ASSEMBLY PN 12B113      ITEM DESCRIPTION ITEM DESCRIPTION On/Off Switch Guard. 18129 Micro-Mesh S/S Filter Screen 21A278 24 Volt 6 Amp SPDT ON/OFF Switch. 18A287 Handle Assy Weld 1⁄2"(13mm) Street Elbow 19A598...
  • Page 41 MICRO-MESH S/S FILTER SCREEN PN 21A278 ITEM DESCRIPTION 6‟ (1829mm) Wash Down Hose w/Fittings 12541 Wash Down Hose & Nozzle Assembly 12675 Proximity Sensor Actuator 18A059 Cool II Handle 22734 1⁄2"(13mm) S/S Locking Seal Inline Plug 24A208 ITEM DESCRIPTION Replacement Frame Set 21A284 Replacement “Upper”...

  • Page 42: Wiring Diagram

    WIRING DIAGRAM PAR-3-H CE GAS FRYER W/ U23 COOKING COMPUTER Page 35 30A134...
  • Page 43 THIS PAGE INTENTIONALLY BLANK Page 36 30A134...

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