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Summary of Contents for Parker Daedal 400LXR Series
- Page 1 Daedal Manual No. 100-5319-01 Rev. 3 404LXR Series Product Manual Effective: April 11, 2003 Supersedes: Electromechanical Positioning Systems Automation...
- Page 2 Since Parker Hannifin Corporation, Daedal Division constantly strives to improve all of its products, we reserve the right to change this product manual and equipment mentioned therein at any time without notice.
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Page 3: Table Of Contents
404LXR Series Product Manual 404LXR Series Product Manual Table of Contents REVISION NOTES................................4 CHAPTER 1 - INTRODUCTION ............................5 ..............................5 RODUCT ESCRIPTION ..................................5 NPACKING ................................ 6 ETURN NFORMATION ................................. 6 EPAIR NFORMATION ............................6 ARNINGS AND RECAUTIONS ........................ -
Page 4: Revision Notes
404LXR Series Product Manual Revision Notes Revision Notes Rev 3 April 11, 2003 Correction for Motor Wire 4 Pin Mat-N-Lok - p. 21 Limit and Home Sensor Module Adjustment Switch positions corrected. – p. 41... -
Page 5: Chapter 1 - Introduction
404LXR Series Product Manual Chapter 1 - Introduction Chapter 1 - Introduction Product Description 404LXR Positioner The 404LXR is a slotless, brushless linear servo motor/square rail bearing positioner housed within a high strength, extruded aluminum body with magnetically retained protective seals. The positioner is powered by a single rail of high energy rare earth magnets. -
Page 6: Return Information
404LXR Series Product Manual Chapter 1 - Introduction Return Information Returns All returns must reference a “Return Material Authorization”, (RMA), number. Please call your local authorized distributor or Daedal Customer Service Department at 800-245-6903 to obtain a “RMA” number. See Daedal Catalog #8080/USA, page D34, for additional information on returns and warranty. -
Page 7: Specification Conditions And Conversions
404LXR Series Product Manual Chapter 1 - Introduction Specification Conditions and Conversions Specifications are Temperature Dependent Catalog specifications are obtained and measured at 20 Degrees C. Specifications at any other temperature may deviate from catalog specifications. Minimum to maximum continuous operating temperature range (with NO guarantee of any specification except motion) of a standard unit before failure is 5 - 40 Degrees C. -
Page 8: Assembly Diagrams
404LXR Series Product Manual Chapter 1 - Introduction Assembly Diagrams Strip Seal Version... -
Page 9: Hardcover Version
404LXR Series Product Manual Chapter 1 - Introduction Hardcover Version... -
Page 10: Chapter 2 - 404Lxr Series Table Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Chapter 2 - 404LXR Series Table Specifications Order Number Nomenclature... -
Page 11: Dimensional Drawings
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Dimensional Drawings... -
Page 12: General Table Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications General Table Specifications Specifications Motor Model 8 Pole Rated Load 45 kg Maximum Acceleration 5 Gs Maximum Velocity Resolution: 0.1 um 0.3 m/sec 0.5 um 1.5 m/sec 1.0 um 3.0 m/sec 5.0 um 3.0 m/sec... - Page 13 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications 404LXR Series Technical Data The useful life of a linear table at full catalog specifications is dependent on the forces acting upon it. These forces include both static components resulting from payload weight, and dynamic components due to acceleration/deceleration of the load. In multi-axes applications, the primary positioner at the bottom of the stack usually establishes the load limits for the combined axes.
- Page 14 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications BEARING LIFE SIDE LOAD Side Bearing Load Chart 100000 The “Side Bearing Load” chart is to be used in conjunction with the corresponding formulas on the following pages to establish the life/load for each bearing (4 per table).
- Page 15 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications...
- Page 16 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Table A – Linear Motion Guide Bearing Life/Load Computation Positioner Loads Compute Evaluate Life On Side & tension Ps > Pt Pe = (0.5 x Pt) + Ps Side load chart Side &...
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Page 17: 404Lxr Series Technical Data
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications 404LXR Series Technical Data Force/Speed Charts The chart on this page illustrates the characteristics of the 404LXR linear motor. The force/speed chart shows the characteristics of the motor with either a 170 VDC or 340 VDC bus voltage. Peak Continuous Peak... -
Page 18: Clean Room Preparation
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Clean Room Preparation 404LXR tables with clean room preparation were tested in Daedal’s vertical laminar flow work station which utilizes ULPA filters to produce an environment having a cleanliness of class 1 prior to testing. Tables were tested in a variety of orientations with sampling both below the table and at the carriage mounting surface. -
Page 19: Electrical Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Electrical Specifications Parameter 8 Pole Units Continuous Force Continuous Current Amps Peak 1,4,8 Continuous Current Amps DC Peak Force Peak Current Amps Peak 4,6,8 Peak Current Amps DC Voltage Constant 25.15 Volt/m/sec Force Constant... - Page 20 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Gemini Drive Specifications Description Specification Drive Input Power Voltage 96-265 VAC Phase 1Ø Frequency 50/60 Hz 24V Keep Alive (Optional) 24 VDC – 20% Drive Output Power Bus Voltage 170 or 340 VDC Switching Frequency 8 or 16 kHz...
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Page 21: Cabling And Wiring Diagrams
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Cabling and Wiring Diagrams Connector Pin Out and Extension Cable Wire Color Codes... - Page 22 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications OEM Cable Option Motor Connections Function Cable Wire 404LXR Connector Female** Color Phase A Black #1 Phase B Black #2 Phase C Black #3 Ground Green/Yellow Shield Shield Shield Case Encoder Connections Function Cable Wire...
- Page 23 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Limit and Home Connections Function Cable Wire 404LXR Connector Male Color 5 Pin Connector** + 5 to +24 VDC Negative Limit Blue Positive Limit Orange Home Green Ground Black Shield Shield Shield Case...
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Page 24: Chapter 3 - How To Use The 404Lxr
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Chapter 3 - How to Use the 404LXR Mounting Surface Requirements Proper mounting of the 404LXR is essential to optimize product performance. All specifications are based on the following conditions: •... -
Page 25: Side And Inverted Mounting Concerns
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Side and Inverted Mounting Concerns Side Mounting • Cable transport modules are NOT to be used on side mounted positioners with travels greater than 600 mm due to cable drag. Inverted Mounting •... -
Page 26: Setting Home Sensor
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Setting Home Sensor The 404LXR is equipped with a “home” position reference sensor. This is located on the same bracket as the limit sensors and the target is located between the limit targets. This sensor is typically used in conjunction with the encoder “Z”... -
Page 27: Cabling
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Cabling The 404LXR is available with two (2) types of cabling: • Cable Transport Module • This is a complete cable management system including high flex ribbon cable (life rating of 20 million cycles), cable carriers, and connector system. -
Page 28: Chapter 4 - Performance
404LXR Series Product Manual Chapter 4 - Performance Chapter 4 - Performance Acceleration Limits Acceleration of the 404LXR is limited by four (4) factors: • Linear Bearings The Linear bearings used in the 404LXR have a continuous acceleration limit of 2 g’s. This means that the bearings are design to take repetitive acceleration of 2 g's and maintain the rated bearing life. -
Page 29: Speed Limits
404LXR Series Product Manual Chapter 4 - Performance Speed Limits The Maximum Speed of the 404LXR is limited by three (3) factors: • Linear Bearings The linear bearings are limited to a maximum speed of 3 meters/second. • Linear Encoder Limit The linear encoder has speed limits relative to encoder resolution;... - Page 30 Below is a sample program showing how to correct for slope error using variables. This example program will work with the 6K as well as the 6000 Series Parker, Compumotor Controllers. Step 2 through 3 of this program should be made a subroutine. This subroutine can then be executed for each distance.
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Page 31: Thermal Effects On Accuracy
404LXR Series Product Manual Chapter 4 - Performance • Step #3: We subtract the error from the original distance (880 – 0.0748) = 879.9252 mm. • Step #4: Here we simply assign the new calculated distance as our current command distance. -
Page 32: Thermal Effects On Repeatability
404LXR Series Product Manual Chapter 4 - Performance Temperature Effect on Accuracy Travel (mm) 5 degrees C 10 degrees C 15 degrees C 20 degrees C 25 degrees C 30 degrees C Thermal Effects on Repeatability Repeatability will not be effected as long as the temperature remains constant. However the repeatability will be effected as the temperature changes from one level to another. -
Page 33: Compensating For Thermal Effects
404LXR Series Product Manual Chapter 4 - Performance Compensating for Thermal Effects How much you will have to compensate for the above thermal effects depend on the application requirements for accuracy. If your accuracy requirements are high, you either need to control base temperature or program a thermal compensation factor into your motion program. -
Page 34: Chapter 5 - Connecting The Gemini Amplifier
404LXR Series Product Manual Chapter 5 - Connecting the Gemini Amplifier Chapter 5 - Connecting the Gemini Amplifier... - Page 35 404LXR Series Product Manual Chapter 5 - Connecting the Gemini Amplifier Gemini Adapter Cable • Use this cable to connect the Encoder and Hall Effect signals from an electrical panel strip to the Gemini’s 26 pin Motor Feedback connector. Function Wire Color Pin # Encoder Wires...
- Page 36 404LXR Series Product Manual Chapter 5 - Connecting the Gemini Amplifier External +24 VDC Supply VM25 Module +5 to +24VDC Limit/Home (Red) LXR Limit/Home Cable P/N 006-1742-0X VM25 Pin Outs** Function Wire Color* 6K Axis Number Pin # +5 to +24VDC Connect to external power supply (see above) (-) Limit Blue...
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Page 37: Chapter 6 - Maintenance And Lubrication
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Chapter 6 - Maintenance and Lubrication Internal Access Procedure The following procedure outlines the steps required to access the interior of the positioner. • Remove carriage end caps by removing four (4) M3 Socket Head Cap Screws (2pc/carriage side) using a 2.5 mm Allen wrench. - Page 38 404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication • Carefully pull the strip seal through the carriage. • Caution: The strip seal ends are VERY SHARP. • Remove both wear bars that are located on the carriage. Reassemble positioner by reversing steps.
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Page 39: Square Rail Bearing Lubrication
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Square Rail Bearing Lubrication See Section on Internal Access for procedure to access interior of positioner. Materials Required: Daedal Grease type #1, Isopropyl Alcohol, Clean Cloth, Small Brush • Lubrication Type: Daedal grease type #1, model number G1. - Page 40 404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication • Remove two (2) M3 Flat Heat Screws from the top of the cable carrier by using a 2.5 mm Allen wrench. • Pull the carriage connector off, taking care to pull straight off to avoid bending the connectors.
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Page 41: Limit And Home Sensor Module Adjustment
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Limit and Home Sensor Module Adjustment Materials Required: Small flathead screwdriver. • See switch location table below. • See following section on Limit and Home Sensor Module Replacement for access to the switch adjustment. -
Page 42: Limit And Home Sensor Module Replacement
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Limit and Home Sensor Module Replacement • Remove two (2) M3 Flat Head Screws from the top of the cable carrier by using a 2.5 mm Allen wrench. • Pull the carriage connector off, taking care to pull straight off to avoid bending the connectors. -
Page 43: Appendix A - Understanding Linear Motors
Construction: Designed by the Compumotor and Daedal Divisions of Parker Hannifin, the motor takes its operating principle from Parker’s slotless rotary motors which have grown popular over the past few years. The magnetic rail is simply a flat iron plate with magnets bonded to it. -
Page 44: Advantages/Disadvantages Of Slotless Linear Motors
404LXR Series Product Manual Appendix A – Understanding Linear Motors Backiron Aluminum Cap / Mounting Plate Coil Assembly (Houses Backiron and Thermal Sensors built Coil Assembly) into Coil Assembly Hall Effect Sensors mounted to Housing Rare Earth Magnets Iron Plate “Single Row”... -
Page 45: Appendix B - Internal Protection
404LXR Series Product Manual Appendix B – Internal Protection Appendix B - Internal Protection The 404LXR is protected from its environment via a magnetically retained protective seal. Daedal has conducted testing to determine the degree to which the positioner is protected by using a British standard called an Ingress Protection Rating (IP Rating). - Page 46 404LXR Series Product Manual Appendix B – Internal Protection Product Rating All standard configurations will pass IP20 specifications with the following exception: • The cable carrier is not covered by the specification. All standard configurations, (less cable carrier), can be configured to pass IP30 specifications by utilizing the “IP ship kit”...
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Page 47: Index
404LXR Series Product Manual Index Index Force Order Number Nomenclature, Acceleration Maximum Continuous, 11 Limits, 27 Peak Maximum, 11 Overhang, 23 Maximum, 11 Force/Speed Charts, 17 Accuracy, 30 Pinning, 9 Straightline, 11 Gemini Product Rating, 45 Thermal Effects, 30 Adapter Cable, 34 Assembly Diagrams, 7, 35 Amplifier, 33 Repair Information, 5...
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