Parker 404XE Series Product Manual
Parker 404XE Series Product Manual

Parker 404XE Series Product Manual

Electromechanical positioning systems
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Parker
Manual No. 102-0988-01
Rev. J
404XE Series
Product Manual
Effective:
October 3, 2018
Supersedes:
August 20, 2018
Electromechanical
Positioning Systems
Automation

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Summary of Contents for Parker 404XE Series

  • Page 1 Manual No. 102-0988-01 Rev. J 404XE Series Product Manual Parker Effective: October 3, 2018 Supersedes: August 20, 2018 Electromechanical Positioning Systems Automation...
  • Page 2: Important User Information

    The products described herein, including without limitation, product features, specifications, designs, availability and pric- ing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. The information in the product manual, including any apparatus, methods, techniques, and concepts...
  • Page 3: Table Of Contents

    404XE Series Product Manual 404XE Series Product Manual Table of Contents IMPORTANT USER INFORMATION ..........................2 REVISION NOTES ................................4 CHAPTER 1 - INTRODUCTION ............................5 Product Description ............................... 5 Unpacking .................................. 5 Return Information ..............................6 Repair Information ..............................6 Warnings and Precautions .............................
  • Page 4: Revision Notes

    404XE Series Product Manual Revision Notes Revision 1 Original Document Revision 2 - 10/27/2006 Added C5 and M61 Options to Configurable for 402XE, Page 10 Corrected M37 Motor Option Dims for 402XE, Page 15 Corrected Static Permissible Yaw and Static Permissible Roll Spec for 402/403XE, Page 20 & 21...
  • Page 5: Chapter 1 - Introduction

    DO NOT drill holes into the positioner. Drilling holes into the positioner can generate particles and machining forces that may effect the operation of the positioner. Parker will drill holes if neces- sary; contact your local authorized distributor. DO NOT subject the unit to impact loads such as hammering, riveting, etc. Impacts loads generated by hammering or riveting may result in flat spots on bearing surfaces or misalignment of drive components.
  • Page 6: Return Information

    Return Information Returns All returns must reference a “Return Material Authorization” (RMA) number. Please call your local author- ized distributor or Parker Customer Service Department at 800-245-6903 to obtain an “RMA” number. Repair Information Out-of-Warranty Repair Our Customer Service Department repairs Out-of-Warranty products. All returns must reference an “RMA”...
  • Page 7: Specification Conditions

    404XE Series Product Manual Specification Conditions Specifications Are Temperature Dependent Catalog specifications are obtained and measured at 20°C. Specifications at any other temperature may deviate from catalog specifications. Minimum to maximum continuous operating temperature range (with NO guarantee of any specification except motion) of a standard unit before failure is 5°C to 40°C.
  • Page 8: Chapter 2 - 404Xe Specifications

    404XE Series Product Manual Chapter 2 - 404XE Specifications Order Number Nomenclature - 404XE ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ Order Example ① Series ⑦ Drive Screw Free travel 5 mm ballscrew ②...
  • Page 9 404XE Series Product Manual ⑩ Motor Coupling ⑫ Feedback Option No coupling (required for parallel mounting) None 0.25” Oldham Linear feedback – 5 micron magnetic 0.25” Bellows (not available on T01 units with H2-H9 “home” 0.375” Oldham and L2-L9 “limit” sensors) 0.375”...
  • Page 10: Assembly Diagrams

    404XE Series Product Manual Assembly Diagrams 404XE Motor Adapter Inline Motor Block Hard Cover Motor Sensor Pack Base Linear Encoder Toe Clamp Brake Riser Plate Parallel Motor Mount Assembly Ballscrew Carriage Motor Adapter Limit/Home Switches Rotary Encoder Parker Hannifin Corporation...
  • Page 11: Dimensional Drawings - 404Xe

    404XE Series Product Manual Dimensional Drawings - 404XE Visit www.parkermotion.com for 2D CAD and 3D Models Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 12 404XE Series Product Manual Dimensional Drawings - 404XE Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 13: Performance Specifications - 404Xe

    404XE Series Product Manual Performance Specifications - 404XE 404XE Common Performance Characteristics 5mm Lead (D2 Option) 10mm Lead (D3 Option) 20mm Lead (D4 Option) T01 to T11 Option +/- 10 Bidirectional Repeatability - µm T12 to T15 Option +/- 15...
  • Page 14: Test Methodology

    6.32 -3.68 Published accuracy and repeatability specifications are subject to the testing methodology. Parker’s methodolo- gy provides specifications over the entire table travel regardless of start or finish position. The accuracy and repeatability specifications are based on the peak to peak error measured by a laser interferometer and prism located at 37.5mm above the center of the table.
  • Page 15: Techinical Data - 404Xe

    404XE Series Product Manual Technical Data - 404XE The following performance information is provided as a supplement to the product specifications pages. The useful life of a linear table at full catalog specifications is dependent on the forces acting upon it. These forc- es include both static components resulting from payload weight, and dynamic components due to accelera- tion and deceleration of the load.
  • Page 16 404XE Series Product Manual Technical Data - 404XE 404XE Bearing Life with Compression Load These charts are to be used to evaluate long car- 100000 riage units. They should be used in conjunction with the corresponding formulas on the following pages (also available at www.parkermotion.com)
  • Page 17 404XE Series Product Manual Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 18 404XE Series Product Manual Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 19: Clean Room Preparation

    404XE Series Product Manual Clean Room Preparation There is no cleanroom “rating” for motion control products, just individual compatibility with class of clean- rooms. The compatibility is also dependent on measurement location. A point directly below a component may have a different particle count than at a side location. Cleanroom class compatibility information for 404XE tables with cleanroom preparation (R12 &...
  • Page 20: Chapter 3 - Component Specifications

    Chapter 3 - Component Specifications Motor Information The M41, M42, and M46 motor options supply a Parker servo or stepper motor assembled to the positioner. For specifications and setup and connection parameters, refer to the motor user guides available for down- load from www.parkermotion.com.
  • Page 21: Encoder Information - 404Xe

    404XE Series Product Manual Encoder Information - 404XE Standard feedback options for the 404XE include an optical rotary encoder (E5 option) and magnetic linear encoder (E2 option). Encoder information is below. The linear encoder must be installed at the factory. See Chapter 5 for rotary encoder field installation instructions and Appendix A for rotary en- coder assembly part number.
  • Page 22: Brakeinformation - 404Xe

    404XE Series Product Manual Brake Information - 404XE The brake offered on the 404XE is a rotary type that acts upon the drive screw shaft and is recommended for use in vertical applications. The brake is mag- netic engage, electromagnetic release, used to prevent backdriving in a power- loss situation.
  • Page 23: Chapter 4 - Setup And Usage

    404XE Series Product Manual Chapter 4 - Setup and Usage Mounting Orientation The 404XE positioner can be mounted in a normal, side, vertical, or inverted orientation. For vertical (Z axis) mounting, care must be taken since certain ballscrew and load combinations can backdrive in a power loss situation.
  • Page 24: Toe Clamp Mounting - 404Xe

    404XE Series Product Manual Toe Clamp Mounting - 404XE The 404XE positioner is mounted via accessory toe clamps that engage the bottom slot in the base profile. To properly mount the positioner along its entire length, toe clamp spacing along the length of the base profile must be no more that 150mm.
  • Page 25: Inline Motor Mounting

    404XE Series Product Manual Inline Motor Mounting Follow the below procedure to install an inline motor to the 404XE linear positioner. Tools Required: 2.0mm, 2.5mm, 3.0mm, and 4.0mm Hex Wrenches, Torque Wrench, Loctite 242 or Equiva- lent Step 1: Slide coupling onto positioner drive screw shaft and tighten the clamp screw. See Chapter 3 for cou- pling clamp screw torque specifications.
  • Page 26 404XE Series Product Manual Step 3: IF USING MOTOR POSITION “A” OR “B”: Locate parallel mount components for side positions: Item # Description (1) Shroud (1) Cover Plate (1) Adapter Plate (2) Pulley (2) Clamp Collar (1) Belt (4) M4 x 8 Button Head Screw...
  • Page 27 404XE Series Product Manual Step 5: Apply Loctite 609 to positioner drive screw shaft. Mount pulley, item #129, with clamp collar, item #131, to screw shaft by sliding it onto the shaft until it contacts the locknut. Tighten clamp screw to 13in-lb.
  • Page 28: Limit/Home Switch Adjustment - 404Xe

    404XE Series Product Manual Limit/Home Switch Adjustment - 404XE If equipped, the 404XE limit switches are set at the factory at the ends of travel and the home switch is set at the center of travel. To adjust the switches, loosen the screw that secures the mounting bracket with a 2.5mm hex wrench, slide the switch into the desired position, and retighten.
  • Page 29: Chapter 5 - Maintenance And Repair

    404XE Series Product Manual Chapter 5 - Maintenance and Repair Linear Bearing & Ballscrew Lubrication - 404XE Lubrication Type: FOR STANDARD PREPARATION (R11 & R13 OPTION): For linear bearings, use Kyodo Yushi Mul- temp PS#2. For ballscrew, use Shell GADUS S2 V100 2. Contact Kyodo Yushi at +1-630-595-2020 or www.kyodoyushi.co.jp/eng/ for additional technical information, direct purchase or local distributor infor-...
  • Page 30: Brake Installation - 404Xe

    404XE Series Product Manual Brake Installation - 404XE Follow the below procedure to install the electromagnetic brake (B2 option) on the 404XE: Tools Required: 2.5mm and 9/16” Hex Wrenches, Dial Indicator, 0.006” Feeler Gauge, Loctite 638 or Equiva- lent, 24V Power Source Step 1: Remove power from unit and allow all components to reach room temperature.
  • Page 31: Rotary Encoder Installation - 404Xe

    404XE Series Product Manual Rotary Encoder Installation - 404XE Follow the below procedure to install the rotary encoder (E5 option) on the 404XE: Tools Required: 1.5mm, 2.0mm and 0.050” Hex Wrenches, Dial Indicator, Loctite 638 or Equivalent Step 1: Remove power from unit and allow all components to reach room temperature.
  • Page 32: Appendix A - Accessories & Spare Parts

    404XE Series Product Manual Appendix A - Accessories & Spare Parts Part Number Description 002-1366-32 404XE Coupling, 11mm Bore Oldham 002-1412-02 404XE Coupling, 0.25” Bore Oldham 002-1412-14 404XE Coupling, 0.375” Bore Oldham 002-2823-01 Transition Plate Kit, 402XE or 403XE Y Axis, 404XE X Axis - Includes Plate and Hardware...
  • Page 33 404XE Series Product Manual See Chapter 2 for motor adapter drawings. 002-3618-01 404XE Toe Clamp 002-3619-01 404XE Riser Plate Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 34 404XE Series Product Manual Notes Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 35 Parker Hannifin Corporation Electromechanical Automation Divi- sion 1140 Sandy Hill Road Irwin, PA 15642 Tel: (800) 245-6906 www.parkermotion.com Email: emn_sales@parker.com emn_support@parker.com...

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