Parker 404 Product Manual
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Parker 404 Product Manual

Parker 404 Product Manual

Electromechanical positioning systems
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Manual No. 100-5320-01
Rev. 8
404/406XR Series
Product Manual
Effective: May 11, 2011
Supersedes: January 12, 2006
Electromechanical
Positioning Systems
w w w . com o so.com

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  • Page 1 Manual No. 100-5320-01 Rev. 8 404/406XR Series Product Manual Effective: May 11, 2011 Supersedes: January 12, 2006 Electromechanical Positioning Systems w w w . com o so.com...
  • Page 2 Since Parker Hannifin Corporation constantly strives to improve all of its products, we reserve the right to change this product manual and equipment mentioned therein at any time without notice.

  • Page 3: Table Of Contents

    EPAIR NFORMATION ..................................6 ARNINGS AND RECAUTIONS ............................6 PECIFICATION ONDITIONS AND ONVERSIONS ....................................7 SSEMBLY IAGRAMS CHAPTER 2 - 404/406XR SERIES TABLE SPECIFICATIONS ......................8 ................................. 8 RDER UMBER OMENCLATURE .................................... 12 IMENSIONAL RAWINGS ................................14 ENERAL ABLE PECIFICATIONS CHAPTER 3 - COMPONENT SPECIFICATIONS ..........................

  • Page 4: Revision Notes

    Rev. 3 – Effective August 22, 2002 – Updated brake mounting procedure. Rev. 4 – Effective November 17, 2004 - Modified Limit & Home Sensors section to include new 4 wire sensor. Changed all logos to Parker only. Changed web address to www.parkermotion.com and removed division name from company address.

  • Page 5: Chapter 1 - Introduction

     DO NOT drill holes into the positioner. Drilling holes into the positioner can generate particles and machining forces that may effect the operation of the positioner. Parker Hannifin Corporation will drill holes if necessary; contact your local authorized distributor.

  • Page 6: Return Information

    All returns must reference a “Return Material Authorization”, (RMA), number. Please call your local authorized distributor or Parker Hannifin Corporation Customer Service Department at 800-245-6903 to obtain a “RMA” number. See Parker Hannifin Corporation Catalog #8080/USA, page D34, for additional information on returns and warranty.

  • Page 7: Assembly Diagrams

    404/406XR Series Product Manual Chapter 1 - Introduction Assembly Diagrams CARRIAGE BALLSCREW IN LINE MOTOR BLOCK LINEAR ENCODER PARALLEL MOUNTING ASSEMBLY STRIP SEAL TOP COVER ROTARY BRAKE LIMIT/HOME ASSEMBLY TOE CLAMP SHAFT BRAKE RISER BLOCK Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com...

  • Page 8: Chapter 2 - 404/406Xr Series Table Specifications

    404/406XR Series Product Manual Chapter 3 - Component Specifications Chapter 2 – 404/406XR Series Specifications Order Number Nomenclature Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 9 404/406XR Series Product Manual Chapter 3 - Component Specifications Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 10 404/406XR Series Product Manual Chapter 3 - Component Specifications Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 11 404/406XR Series Product Manual Chapter 3 - Component Specifications Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...

  • Page 12: Dimensional Drawings

    404/406XR Series Product Manual Chapter 3 - Component Specifications Dimensional Drawings 404XR Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 13 404/406XR Series Product Manual Chapter 3 - Component Specifications 406XR Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...

  • Page 14: General Table Specifications

    404/406XR Series Product Manual Chapter 3 - Component Specifications General Table Specifications 404XR 406XR Common Characteristics Precision Standard Precision Standard Performance +/-1.3 +/-3.0 +/-1.3 +/-3.0 Bidirectial Repeatability (m) Duty Cycle 100% 100% 100% 100% Max Acceleration – m/sec (in/sec 20 (773)
  • Page 15 404/406XR Series Product Manual Chapter 3 - Component Specifications 404/406XR Series Engineering Reference The following performance information is provided as a supplement to the product specifications pages. The following graphs and formulas are used to establish the table life relative to the applied loads. The useful life of a linear table at full catalog specifications is dependent on the forces acting upon it.
  • Page 16 404/406XR Series Product Manual Chapter 3 - Component Specifications These charts are to be used in conjunction with the corresponding Life with Compression Load formulas found under Product 100000000 404XR Information at www.parkermotion.com to establish the life / load for each bearing (4 per table).
  • Page 17 404/406XR Series Product Manual Chapter 3 - Component Specifications Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 18 404/406XR Series Product Manual Chapter 3 - Component Specifications Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...

  • Page 19: Chapter 3 - Component Specifications

    404/406XR Series Product Manual Chapter 3 - Component Specifications Chapter 3 - Component Specifications Linear Encoders Description Specification Input Power 5 VDC +/- 5% 150mA Output (incremental) Square wave differential line driver (EIA RS422) 2 channels A and B in quadrature (90) phase shift Reference (Z channel) –...

  • Page 20: Linear Encoder Speed Limit

    404/406XR Series Product Manual Chapter 3 - Component Specifications Linear Encoder Speed Limit The linear encoder has speed limits relative to encoder resolution; these limits are listed below: Encoder Resolution Maximum Velocity (2) Required Post Quadrature Input Bandwidth (1) 1 micron 3 meters/second 6.7 Mhz...

  • Page 21: Rotary Encoders

    404/406XR Series Product Manual Chapter 3 - Component Specifications Rotary Encoders Description Specification Encoder Type Modular Rotary Encoder Input Power 5VDC, 135mA Output A/B quadrature and reference mark, differential line drive output Resolution 1250 lines/rev; 5000 counts post quadrature (1 micron resolution when using...

  • Page 22: Limit & Home Sensors

    404/406XR Series Product Manual Chapter 3 - Component Specifications Limit & Home Sensors Switch Type Proximity Input Power 5-30VDC, 20mA Output 100mA (max) Repeatability +/- 10 microns (unidirectional) Wire Color Code 3 Wire Sensor 4 Wire Sensor (+) Supply Brown...

  • Page 23: Couplings

    404/406XR Series Product Manual Chapter 3 - Component Specifications Couplings Coupling Grade (Style): Standard Grade (Oldham) Catalog Coupling Bore Diameter Outside Length Rated Torsional Misalignment Specifications Code (Motor Side) Diameter (mm) Torque Windup Lateral Axial Angular (mm) (Nm) (Nm/Rad) (mm) (mm) 6.3mm (0.250")

  • Page 24: Chapter 4 - Base Mounting Procedures

    The 404/406XR Series can be mounted in one of two ways: Base thru holes The 404/406XR tables have M6 counter bored holes in the base of the unit. See dimensional drawings for hole location. To access the base mounting holes, remove the center cover.

  • Page 25: Toe Clamp Mounting

    Tools Required: Allen Key M5, M2.5, M2 Most of the motors used with the 404/406XR series have a taller profile than the positioner. Thus the unit cannot be mounted with the motor and table in the same plane. Riser blocks can be provided to space the table above a mounting surface.

  • Page 26: Chapter 5 - Component Mounting Procedures

    (designated by position A, B, or C). See Figure 1.  Locate 404/406XR series linear positioner motor mount. Determine correct motor mount required. If necessary, remove any motor, coupling, adapter plate, and coupling housing.
  • Page 27 404/406XR Series Product Manual Chapter 5 - Component Mounting Procedures  Locate correct parallel mounting hardware for side positions ‘A’ and ‘B’: Item # 404XR 406XR (2) Pulley (2) Pulley (1) Belt (1) Belt (1) Shroud (1) Shroud (1) Cover Plate...
  • Page 28  Mount parallel mounting shroud (less cover plate) to 404/406XR series linear positioner in desired orientation. Apply a few drops of Loctite # 242 on the screw threads. For side positions ‘A’ and ‘B’ install and tighten (2) socket head cap screws, Item # 540, through the deep counterbored holes and install and tighten (2) button head screws, Item # 517, through the remaining holes.
  • Page 29 404/406XR Series Product Manual Chapter 5 - Component Mounting Procedures  Choose desired parallel adapter plate. Mount parallel adapter plate to motor flange using appropriate mounting hardware. Note: Bolt can not stick past adapter plate. Note: The motor side of the plate is piloted for the motor.

  • Page 30: Limit/Home Sensor Mounting Procedure

    404/406XR Series Product Manual Chapter 5 - Component Mounting Procedures Limit/Home Sensor Mounting Procedure Tools Required For Adjustment: Allen Key, Phillips Head Travel Limit Sensors signal the motor to stop whenever the table carriage is approaching the end of travel. These sensors can be adjusted over the table travel. The home sensor provides a fixed reference point which the carriage can be commanded to return repeatedly.

  • Page 31: Brake Mounting

    404/406XR Series Product Manual Chapter 5 - Component Mounting Procedures Brake Mounting Tools Required For Adjustment Allen Key, Loctite # 242 & 638, 24V power source, Dial indicator Electromagnetic Brake Assembly used to prevent back-driving in vertical applications.  Locate and remove rear bearing cover plate (opposite motor end) by removing (2) button head screws.

  • Page 32: Rotary Encoder Mounting

    404/406XR Series Product Manual Chapter 5 - Component Mounting Procedures Rotary Encoder Mounting Tools Required For Adjustment: Allen Key M1.5, M2, M2.5, M3, 0.050 Dial indicator Modular Rotary Encoder offers drive screw positional feedback.  Locate and remove bearing cover plate (opposite motor end) by removing (2) button head screws.

  • Page 33: Chapter 6 - Maintenance And Lubrication

    404/406XR Series Product Manual Chapter 6 - Maintenance and Lubrication Chapter 6 - Maintenance and Lubrication Internal Access Procedure Procedure The following procedure outlines the steps required to access the ballscrew, square rail bearings, or mounting holes located inside the unit.
  • Page 34 404/406XR Series Product Manual Chapter 6 - Maintenance and Lubrication Lift both strip seals over locator pins with screwdriver. Caution: The strip seal ends are VERY SHARP. It is recommended that a screwdriver be used to lift strip seals over the locator pins.

  • Page 35: Square Rail Bearing Lubrication

    404/406XR Series Product Manual Chapter 6 - Maintenance and Lubrication Square Rail Bearing Lubrication See Section on Internal Access (Chapter 6) for procedure to access interior of positioner. Materials Required: Replacement Square Rail Bearing Lubrication (See below for lubrication type and ordering information), Clean Cloth, Small Brush Lubrication Type for 404xr Series: For positioners with Clean Room Preparation ‘R1’...

  • Page 36: Ground Ballscrew Lubrication

    404/406XR Series Product Manual Chapter 6 - Maintenance and Lubrication Lubricant Application (With Easy Lube Option): For both ‘R5’ and ‘R6’ Preparations: Move the carriage to the center of travel. Make sure that the lube hole on the carriage is aligned with the lube hole on the base. There is one lube hole on each side of the unit (one hole supplies grease to both the screw and one rail, the other hole applies grease to the other rail).

  • Page 37: Air Purge Hole

    404/406XR Series Product Manual Chapter 6 - Maintenance and Lubrication Lubricant Application (No Easy Lube): For both ‘R1’, and ‘R2’ Preparations: Wipe the screw down the entire length with a clean cloth. Apply one pump of grease and move the carriage 700mm and apply again if necessary.

  • Page 38: Appendix A - Internal Protection

    Appendix A - Internal Protection Appendix A - Internal Protection The 404XR is protected from its environment via magnetically retained Protective Seals. Parker Hannifin Corporation has conducted testing to determine the degree to which the positioner is protected by using a British standard called an Ingress Protection Rating (IP Rating).

  • Page 39: Using The "Ip Ship Kit

    404/406XR Series Product Manual Appendix A - Internal Protection Using the "IP Ship Kit" All standard configurations will pass IP20 specifications with the following exception: All standard configurations can be configured to pass IP30 specifications by utilizing the “IP ship kit”...

  • Page 40: Appendix B - Accessories & Spare Parts

    404/406XR Series Product Manual Appendix B - Accessories & Spare Parts Appendix B - Accessories & Spare Parts Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 41 404/406XR Series Product Manual Appendix B - Accessories & Spare Parts Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 42 404/406XR Series Product Manual Appendix B - Accessories & Spare Parts Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642 w w w . com o so.com...
  • Page 43 404/406XR Series Product Manual Appendix B - Accessories & Spare Parts 404XR Couplings Catalog Coupling Code Spare Part / Replacement Bore Diameter: Bore Diameter: Part Number (Motor Side) (Table Side) 002-1412-02 6.3 mm (0.25") 8 mm 003-1898-53 6.3 mm (0.25")

  • Page 44: Appendix C - Clean Room

    404/406XR Series Product Manual Appendix C - Clean Room Class 100 Clean Room Prepared Tables can be ordered as options to standard product. Parker Hannifin Corporation requires that these preparations be completed at the factory. These units should be handled carefully to minimize possible contamination.
  • Page 45 Test 4:  Vertical Plane  Particle counter located below table surface Class 10 Compatible 25mm For more information please contact Parker Hannifin Corporation's Application Engineering Department at 800-245-6903. Parker Hannifin Corporation 1140 Sandy Hill Road www.parkermotion.com Irwin, PA 15642...

  • Page 46: Appendix D - Multi-Axis Configurations

    Orient the Z bracket according to your requirements and mount it to the carriage by inserting M6 SHCS through the clearance holes in the bracket and into the Carriage.  Mount Z Axis 404/406XR Linear Positioner to the Z-bracket using the appropriate toe clamps or access holes through the base where applicable. ...

  • Page 47: Index

    404/406XR Series Product Manual Index Index 406XR, 10 Accuracy Performance, 14 Positional, 19 Home Sensor Pinning Air Purge Hole, 37 404XR, 8 Option Assembly Diagram, 7 406XR, 10 404XR, 9 406XR, 11 Ballscrew Internal Access Procedure, 33 404XR, 8 Internal Protection, 38...

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