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Summary of Contents for Parker 404LXR Series
- Page 1 Manual No. 100-5319-01 Rev. J 404LXR Series Product Manual Effective: June 13, 2018 Supersedes: December 20, 2017 Electromechanical Positioning Systems Automation...
- Page 2 Since Parker Hannifin Corporation constantly strives to improve all of its products, we reserve the right to change this product manual and equipment mentioned therein at any time without notice.
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Page 3: Table Of Contents
........................7 PECIFICATION ONDITIONS AND ONVERSIONS ................................ 8 SSEMBLY IAGRAMS Strip Seal Version .................................... 8 Hardcover Version ................................... 9 CHAPTER 2 - 404LXR SERIES TABLE SPECIFICATIONS .................... 10 ............................. 10 RDER UMBER OMENCLATURE ..............................10 IMENSIONAL RAWINGS ..............................11 IMENSIONAL RAWINGS ............................ -
Page 4: Revision Notes
404LXR Series Product Manual Revision Notes Revision Notes Rev 3 April 11, 2003 Correction for Motor Wire 4 Pin Mat-N-Lok - p. 21 Limit and Home Sensor Module Adjustment Switch positions corrected. – p. 41 Rev 4 February 22, 2007 Update index page –... -
Page 5: Chapter 1 - Introduction
• DO NOT drill holes into the positioner. Drilling holes into the positioner can generate particles and machining forces that may affect the operation of the positioner. Parker will drill holes if necessary; contact your local authorized distributor. •... -
Page 6: Return Information
Chapter 1 - Introduction Return Information Returns All returns must reference a “Return Material Authorization”, (RMA), number. Please call your local authorized distributor or Parker Customer Service Department at 800-245-6903 to obtain a “RMA” number. Repair Information Out-of-Warranty Repair Our Customer Service Department repairs Out-of-Warranty products. All returns must reference a “RMA”... -
Page 7: Specification Conditions And Conversions
404LXR Series Product Manual Chapter 1 - Introduction Specification Conditions and Conversions Specifications are Temperature Dependent Catalog specifications are obtained and measured at 20 Degrees C. Specifications at any other temperature may deviate from catalog specifications. Minimum to maximum continuous operating temperature range (with NO guarantee of any specification except motion) of a standard unit before failure is 5 - 40 Degrees C. -
Page 8: Assembly Diagrams
404LXR Series Product Manual Chapter 1 - Introduction Assembly Diagrams Strip Seal Version... -
Page 9: Hardcover Version
404LXR Series Product Manual Chapter 1 - Introduction Hardcover Version... -
Page 10: Chapter 2 - 404Lxr Series Table Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Chapter 2 - 404LXR Series Table Specifications Order Number Nomenclature... -
Page 11: Dimensional Drawings
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Dimensional Drawings... -
Page 12: General Table Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications General Table Specifications Specifications Motor Model 8 Pole Rated Load 45 kg Maximum Acceleration 5 Gs Maximum Velocity Resolution: 0.1 um 0.3 m/sec 0.5 um 1.5 m/sec 1.0 um 3.0 m/sec... - Page 13 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications 404LXR Series Technical Data The useful life of a linear table at full catalog specifications is dependent on the forces acting upon it. These forces include both static components resulting from payload weight, and dynamic components due to acceleration/deceleration of the load. In multi-axes applications, the primary positioner at the bottom of the stack usually establishes the load limits for the combined axes.
- Page 14 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications BEARING LIFE SIDE LOAD Side Bearing Load Chart 100000 The “Side Bearing Load” chart is to be used in conjunction with the corresponding formulas on the following pages to establish the life/load for each bearing (4 per table).
- Page 15 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications...
- Page 16 404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Table A – Linear Motion Guide Bearing Life/Load Computation Positioner Loads Compute Evaluate Life On Side & tension Ps > Pt Pe = (0.5 x Pt) + Ps Side load chart Side &...
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Page 17: 404Lxr Series Technical Data
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications 404LXR Series Technical Data Force/Speed Charts The chart on this page illustrates the characteristics of the 404LXR linear motor. The force/speed chart shows the characteristics of the motor with either a 170 VDC or 340 VDC bus voltage. -
Page 18: Clean Room Preparation
Chapter 2 - 404LXR Series Table Specifications Clean Room Preparation 404LXR tables with clean room preparation were tested in Parker’s vertical laminar flow work station which utilizes ULPA filters to produce an environment having a cleanliness of class 1 prior to testing. Tables were tested in a variety of orientations with sampling both below the table and at the carriage mounting surface. -
Page 19: Electrical Specifications
404LXR Series Product Manual Chapter 2 - 404LXR Series Table Specifications Electrical Specifications Parameter 8 Pole Units Continuous Force Continuous Current Amps Peak 1,4,8 Continuous Current Amps DC Peak Force Peak Current Amps Peak 4,6,8 Peak Current Amps DC Voltage Constant 25.15... - Page 20 404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Encoder Specifications Description Specification Input Power 5 VDC +/-5% 150 mA Output (Incremental) Square wave differential line driver (EIA RS422) 2 channels A and B in quadrature (90) phase shift.
- Page 21 404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Short Circuit Phase-to-phase, phase-to-ground Brownout AC drops below 85 VAC Over Temperature Shutdown fault at 131 F (55 Standards UL, cUL, CE (LVD), CE (EMC) Limit and Home Sensor Specifications...
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Page 22: Cabling And Wiring Diagrams
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Cabling and Wiring Diagrams Connector Pin Out and Extension Cable Wire Color Codes... - Page 23 404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Extension Cable Motor Connections Function Cable Wire 404LXR Connector Female Color Phase A Black #1 Phase B Black #2 Phase C Black #3 Ground Green/Yellow Shield Shield Shield Case...
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Page 24: Oem Cable Option
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR OEM Cable Option OEM Motor Flying Leads Function Cable Wire Color PHASE A BLACK #1 PHASE B BLACK #2 PHASE C BLACK #3 GROUND GREEN/YELLOW OEM Encoder Flying Leads... - Page 25 404LXR Series Product Manual Chapter 3 - How to Use the 404LXR OEM Aries Encoder Connector OEM Compax3 Encoder Connector Function Cable Wire Pin # Function Cable Wire Pin # Color Color ORANGE SENSE- WHITE/GREEN BROWN SENSE+ WHITE/BLUE GROUND BLACK...
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Page 26: Chapter 3 - How To Use The 404Lxr
Additionally, in X-Y Systems the overhung portion of the Y-axis may not met specifications due to the additional error caused by deflection and non-support of the base. Contact Parker for guidelines on specifications of overhang applications. Mounting Methods... -
Page 27: Side And Inverted Mounting Concerns
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Side and Inverted Mounting Concerns Side Mounting • Cable transport modules are NOT to be used on side mounted positioners with travels greater than 600 mm due to cable drag. -
Page 28: Setting Home Sensor
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Setting Home Sensor The 404LXR is equipped with a “home” position reference sensor. This is located on the same bracket as the limit sensors and the target is located between the limit targets. This sensor is typically used in conjunction with the encoder “Z”... -
Page 29: Cabling
404LXR Series Product Manual Chapter 3 - How to Use the 404LXR Cabling The 404LXR is available with two (2) types of cabling: • Cable Transport Module • This is a complete cable management system including high flex cable (life rating of 10 million cycles, dependent on motion cycle speeds, acceleration and environmental condition), cable carriers, and connector system. -
Page 30: Chapter 4 - Performance
Bearing loading due to high acceleration may reduce bearing life to an unacceptable application limit. This is not usually a limiting factor unless loading is significantly cantilevered causing high moment loads during accelerations. (Chapter 2, 404LXR Series Technical Data to determine bearing load life for your application) •... -
Page 31: Speed Limits
Encoder Accuracy and Slope Correction Encoder Accuracy The 404LXR Series makes use of an optical linear tape encoder for positional feedback. This device consists of a readhead, which is connected to the carriage, and a steel tape scale, which is mounted inside the base of the 404LXR. - Page 32 Below is a sample program showing how to correct for slope error using variables. This example program will work with the 6K as well as the 6000 Series Parker Controllers. Step 2 through 3 of this program should be made a subroutine. This subroutine can then be executed for each distance.
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Page 33: Thermal Effects On Accuracy
404LXR Series Product Manual Chapter 4 - Performance • Step #3: We subtract the error from the original distance (880 – 0.0748) = 879.9252 mm. • Step #4: Here we simply assign the new calculated distance as our current command distance. -
Page 34: Thermal Effects On Repeatability
404LXR Series Product Manual Chapter 4 - Performance Temperature Effect on Accuracy Travel (mm) 5 degrees C 10 degrees C 15 degrees C 20 degrees C 25 degrees C 30 degrees C Thermal Effects on Repeatability Repeatability will not be effected as long as the temperature remains constant. However the repeatability will be effected as the temperature changes from one level to another. -
Page 35: Compensating For Thermal Effects
404LXR Series Product Manual Chapter 4 - Performance Compensating for Thermal Effects How much you will have to compensate for the above thermal effects depend on the application requirements for accuracy. If your accuracy requirements are high, you either need to control base temperature or program a thermal compensation factor into your motion program. -
Page 36: Chapter 5 - Connecting The Drive / Amplifier
404LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Chapter 5 - Connecting the Drive / Amplifier Drive / Amplifier connection The images below give and overview of how to connect a 404LXR to a Gemini, Aries or Compax3 digital servo drive. - Page 37 404LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Gemini Adapter Cable • Use this cable to connect the Encoder and Hall Effect signals from an electrical panel strip to the Gemini’s 26 pin Motor Feedback connector.
- Page 38 404LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier External +24 VDC Supply VM25 Module +5 to +24VDC Limit/Home (Red) LXR Limit/Home Cable P/N 006-1742-0X VM25 Pin Outs** Function Wire Color* 6K Axis Number Pin # +5 to +24VDC...
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Page 39: Chapter 6 - Maintenance And Lubrication
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Chapter 6 - Maintenance and Lubrication Internal Access Procedure The following procedure outlines the steps required to access the interior of the positioner. • Remove carriage end caps by removing four (4) M3 Socket Head Cap Screws (2pc/carriage side) using a 2.5 mm Allen... - Page 40 404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication • Carefully pull the strip seal through the carriage. • Caution: The strip seal ends are VERY SHARP. • Remove both wear bars that are located on the carriage. Reassemble positioner by reversing steps.
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Page 41: Square Rail Bearing Lubrication
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Square Rail Bearing Lubrication See Section on Internal Access for procedure to access interior of positioner. Materials Required: Multemp PS2, Isopropyl Alcohol, Clean Cloth, Small Brush • Lubrication Type: Multemp PS2, part number 003-3686-19. Lithium, Diester oil based, drop point 189°C, Penetration at 25°C = 250-275, temperature range -55~100°C, Low temperature grease. - Page 42 404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication While the instructions in the following procedure show cable options that are no longer available, the procedure itself is still accurate. • Remove two (2) M3 Flat Heat Screws from the top of the cable carrier by using a 2.5 mm Allen wrench.
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Page 43: Limit And Home Sensor Module Replacement
404LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Limit and Home Sensor Module Replacement • Remove two (2) M3 Flat Head Screws from the top of the cable carrier by using a 2.5 mm Allen wrench. • Pull the carriage connector off, taking care to pull straight off to avoid bending the connectors. -
Page 44: Appendix A - Understanding Linear Motors
Construction: Designed by Divisions of Parker Hannifin, the motor takes its operating principle from Parker’s slotless rotary motors which have grown popular over the past few years. The magnetic rail is simply a flat iron plate with magnets bonded to it. The forcer is unique. It begins with a coil and a “backiron”... -
Page 45: Advantages/Disadvantages Of Slotless Linear Motors
Appendix A – Understanding Linear Motors 404LXR Series Product Manual Backiron Aluminum Cap / Mounting Plate Coil Assembly (Houses Backiron and Thermal Sensors built Coil Assembly) into Coil Assembly Hall Effect Sensors mounted to Housing Rare Earth Magnets Iron Plate “Single Row”... -
Page 46: Appendix B - Internal Protection
Appendix B - Internal Protection The 404LXR is protected from its environment via a magnetically retained protective seal. Parker has conducted testing to determine the degree to which the positioner is protected by using a British standard called an Ingress Protection Rating (IP Rating). - Page 47 Appendix B – Internal Protection 404LXR Series Product Manual Product Rating All standard configurations will pass IP20 specifications with the following exception: • The cable carrier is not covered by the specification. All standard configurations, (less cable carrier), can be configured to pass IP30 specifications by utilizing the “IP ship kit”...
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Page 48: Index
404LXR Series Product Manual Index Index Maximum Continuous, 12 Order Number Nomenclature, Acceleration Peak Maximum, 12 Limits, 30 Force/Speed Charts, 18 Overhang, 26 Maximum, 12 Accuracy, 33 Gemini Pinning, 10 Straightline, 12 Adapter Cable, 37 Product Rating, 47 Thermal Effects, 33...
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