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EUROBLOC VT3
User Manuals: Verlinde EUROBLOC VT3 Wire Rope Hoist
Manuals and User Guides for Verlinde EUROBLOC VT3 Wire Rope Hoist. We have
2
Verlinde EUROBLOC VT3 Wire Rope Hoist manuals available for free PDF download: Service Manual, Instructions Manual
Verlinde EUROBLOC VT3 Service Manual (212 pages)
Brand:
Verlinde
| Category:
Chain Hoists
| Size: 11 MB
Table of Contents
Table of Contents
2
Update History
4
General Introduction
5
Foreword: about this Manual
5
Symbols Used in this Manual
5
Safety Alert Symbols and Signal Words
5
Questions and Comments
6
Manual Use
6
Service Personnel
6
Terminology
7
Standards and Directives
7
Safety First
8
Personal Protective Equipment (PPE)
8
Fall Protection
8
Fire Safety
9
Main Isolation Switch
9
Safety During Maintenance
9
Lockout - Tagout Procedure
11
Identification
12
Manufacturer
12
Hoist Series
13
Hoist Identification Data
14
Verlinde Code Example (Verlinde: VT, Factory: Q)
16
Motor Identification Data
17
General about Maintenance
19
Service Process
19
Periodic Inspections and Actions
20
Daily Inspections
20
Periodic Inspections and Maintenance Tasks
20
Approaching Theoretical Calculated Lifetime
22
General Overhaul
22
Maintenance Program
24
Periodic Inspections and Maintenance Tasks
24
Lubrication
35
General Lubrication Instructions
35
Lubrication Charts (Low Headroom Trolley)
36
Lubrication Charts (Normal Headroom Trolley)
37
Lubrication Charts (Double Girder Trolley)
38
Lubrication Charts (Fixed Hoist)
39
Lubrication Charts (Machinery Hoist)
40
Lubricant Volumes, Hoisting Gears
44
Lubricant Volumes, Drum Rim Gear
44
Lubricant Volumes, Traveling Gears
44
Maintenance Instructions
45
Hoisting Machinery
45
Rope Drum
53
Rope Clamps
56
Rope Guide
58
Hoisting Gearbox
80
Hoisting Motor
85
Hoisting Brake
89
Second Brake, Frame Size: Vts, VT1, VT2, VT3
94
Drum Brake
97
Manual Brake Release for Hoisting Motor
114
Manual Crank
116
Hoisting Limit Switch
120
Hook Operated Limit Switch
129
Rope Reeving System
136
Standard Reevings (One Rope from Drum)
136
True Vertical Reevings (Two Ropes from Drum)
140
Machinery Reevings
143
Rope Sheave Maintenance
145
Sheave Support and Rope Anchorage Support
146
Wire Rope
147
Hook-Block
155
Overload Protection
172
Rope Anchorage
177
Trolley
181
Trolley Buffers
184
Traveling Machinery
185
Traveling Motor
188
Traveling Brake
191
Trolley Wheels
197
Electrics
204
Push-Button Controller
204
Condition Monitoring Unit
205
Frequency Converters
206
Cubicles and Wiring
209
Contactors
209
Dismantling
210
Dismantling the Product
210
Disposal of Waste Material
211
Appendix: Tightening Torques
212
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Verlinde EUROBLOC VT3 Instructions Manual (69 pages)
Brand:
Verlinde
| Category:
Chain Hoists
| Size: 5 MB
Table of Contents
Table of Contents
2
Update History
5
General Introduction
6
Foreword: about this Manual
6
Symbols Used in this Manual
6
Safety Alert Symbols and Signal Words
6
Questions and Comments
7
Manual Use
7
Service Personnel
7
Terminology
8
Standards and Directives
8
Safety First
9
Personal Protective Equipment (PPE)
9
Fall Protection
9
Fire Safety
9
Main Isolation Switch
10
Safety During Maintenance
10
Lockout - Tagout Procedure
11
Identification
13
Manufacturer
13
Hoist Identification Data
13
Motor Identification Data
14
Condition Monitoring Unit Identification Data
15
Frequency Converter Identification Data
16
General Overhaul Overview
18
Collecting Information
19
Evaluation of the Need of General Overhaul (Special Assessment)
19
Content and Cost Estimate
20
Performing General Overhaul
20
Commissioning Inspection
20
General Overhaul Summary
21
Parts that Are Always Replaced in GO
21
Parts that Are Checked and Replaced in GO if Necessary
21
General Overhaul Preparations
23
Gathering Information on Current Hoist Components
23
Gathering Parameter Data from the Condition Monitoring Unit
23
Tools Needed for General Overhaul Service
23
Rope Drum
26
Inspection of Rope Drum When Hoist Assembled on the Crane
26
Inspection of Rope Drum When Hoist and Rope Drum Disassembled
27
Rope Drum for Hoist Frame Size: VT3
28
Drum Frame Bolts (Frame Size VT3)
29
Drum Connector Rods (Frame Size VT3)
29
Drum Axial Locking Part (Frame Size VT3)
30
Needle-Bearing Strip (Frame Size VT3)
30
Rope Drum for Hoist Frame Size: VT4, VT5
30
Bearing Sets
30
Rope Clamps
31
Wire Rope
31
Rope Guide
31
Construction of Rope Guide (Newer Model) for Hoist Frame Size: VT3
32
Construction of Rope Guide for Hoist Frame Size: VT4, VT5 (Models before 12.2006)
32
Construction of Rope Guide for Hoist Frame Size: VT4, VT5 (Models after 12.2006)
33
Rope Pressure Roller
34
Construction of Rope Pressure Roller for Hoist Frame Size: VT3
34
Construction of Rope Pressure Roller for Hoist Frame Size VT4, VT5 (on Models before 2011)
35
Rope Pressure Roller for Hoist Frame Size: VT4, VT5
35
Hoisting Machinery (Motor, Gearbox)
37
Hoisting Machinery for Hoist Frame Size VT3
37
Second Brake (Hoist Frame Size: VT3)
37
Hoisting Machinery for Hoist Frame Size: VT4, VT5
38
Upper Pulley Block
39
Housing
39
Rope Sheave
39
Pulley Block Shaft, Frame Size VT3, Reeving Code 04
40
Pulley Block Shaft, Other Frame Sizes
40
Sheave Shaft
40
Hook Block
41
Rope Sheave
42
Sheet Metal Cross Bar, Frame Size VT3, Reeving Code 04
42
Shaft Set (Not in Frame Size VT3, Reeving Code 04)
42
Hook
43
Thrust Bearing
43
Locking Rings / Locking Nut
43
Rope Sheave
44
Measuring Sheave Groove Wear
44
Measuring Sheave Groove Depth Wear
45
Measuring Sheave Groove Wear by Using Slide Caliper
45
Overload Device or Rope Anchorage Support
46
Rope Anchorage
47
Hoisting Limit Switch
48
Hook Operated Control Limit Switch
49
Trolley
50
Trolley Type H, M, W, F
50
Trolley Inspections
50
End Carriage
51
Trolley Type N, Swiveling and Non-Swiveling
52
Side Plates
52
Screw Rods
52
Cross Bar
52
Trolley Wheels
53
Trolley Type L, Frame Size: VT3
54
Side Plates
54
Screw Rods
54
Trolley Wheels
54
Trolley Wheels
55
Under Running Trolley Wheels
55
Top Running Trolley Wheels
55
Traveling Machinery
57
Electrics
58
Condition Monitoring Unit
58
Frequency Converter
59
Push Button Controller
60
Radio Receiver
60
Contactors
61
Commissioning
62
After General Overhaul
63
Parameter Modification with the Condition Monitoring Unit
63
GO Settings Menu (Menu 7)
63
Design Values Menu (Menu 6)
63
New Runtime SWP (Menu 2)
64
Appendix, Usage and Safety Assessment
65
Appendix, Inspection and Service Report
67
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