Cormach GEO 10 Service Manual
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Cormach GEO 10 Service Manual

Wheel aligner
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WHEEL ALIGNER
GEO 10
03/2014
SERVICE MANUAL
UK

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Summary of Contents for Cormach GEO 10

  • Page 1 WHEEL ALIGNER GEO 10 03/2014 SERVICE MANUAL...

  • Page 3: Table Of Contents

    HEADS ......................19 CALIBRATION ....................21 UTILITY PROGRAMS ................... 24 SERVICE PROGRAM ................... 25 RADIO ......................27 INSTALLING THE DATABANK UPGRADE ..........31 INSTALLING THE SOFTWARE UPGRADE ..........31 GENERAL ELECTRICAL WIRING DIAGRAM (FIG.19) ......35 Technical service manual GEO 10...

  • Page 4: Introduction

    Fig.1). Check the mains power supply data on the mains cable dataplate with care before connecting the equipment. Reference should be made to the national regulations when constructing the electrical system; the wheel aligner’s technical data are provided in the User and Service Manual. Technical service manual GEO 10...
  • Page 5 • Insert the CD-ROM in the drive and wait for the upgrade installation program to run automatically. • Select the language required and proceed with the installation procedure. WARNING Once the software has been installed, the PC restarts automatically. Technical service manual GEO 10...
  • Page 6 GREEN LED is lit up with a fixed light. Remote control signal GREEN LED changes status upon receipt of input pulse from reception remote control. Radio communication YELLOW LED flashes in synch with communication. with heads Technical service manual GEO 10...

  • Page 7: Central Unit

    Wake on PS/2 Keyboard from S5 Stay Off Cd-Rom Drive Boot device priority Hard Disk Drive Boot Boot to removable device Disable Boot to Network Disable Usb Boot Disable Save data to Custom Default as well. Technical service manual GEO 10...

  • Page 8: Bios Configuration Sk Intel Dg41Rq

    ACPI Suspend State S1 State Power Processor power managment Disable Cd-Rom Drive Boot device priority Hard Disk Drive Boot Boot to removable device Disable Boot to Network Disable Usb Boot Disable Boot USB device first Disable Technical service manual GEO 10...

  • Page 9: Wheel Aligner Software

    DVD carries the same model as the motherboard to be reset. WARNING: using the GHOST-DVD causes loss of all the data relating to the jobs done and the set-ups of the peripherals installed (e.g. the printer). Technical service manual GEO 10...

  • Page 10: Instructions For Changing The Language Settings

    Instructions for changing the language settings 1) Open the Control Panel 2) Open “Date, Time, Language and Regional Options” 3) Select “Regional and Language Options” Technical service manual GEO 10...
  • Page 11 4) Select the language required from the pull-down menu and click on “Customize”. 5) Select the “Time” menu Technical service manual GEO 10...
  • Page 12 6) Select the “HH:mm:ss” format and confirm by clicking on “OK” 7) Select “Languages” Technical service manual GEO 10...
  • Page 13 8) Select the language required from the pull-down menu (see below for order in which languages appear). Then select the “Advanced” menu and select the language required from the pull-down menu. Technical service manual GEO 10...
  • Page 14 Confirm the selections by clicking on OK. 9) Click “YES” in the next window: 10) Click on “OK”, restart the PC and continue with the usual testing operations. Technical service manual GEO 10...
  • Page 15 “=” with the resolution value read. 2. if the print resolution value is not available on the page where the print quality is set, you must proceed with attempts, using the following logical reasoning. Technical service manual GEO 10...
  • Page 16 HP Deskjet 5652 printer, we have the following condition: [Printer.HP Deskjet 5600 Series] _-1=-1 (Fast Draft) 300 dpi _-2=-2 (Draft) 600 dpi _-3=-3 (Fast Normal) 600 dpi _-4=-4 (Normal) 600 dpi _-4=-4 (Maximum dpi) 1200 dpi Technical service manual GEO 10...

  • Page 17: Enabling Extra Wheel Aligner Functions

    Card which enables the procedure for aligning MERCEDES cars. Procedure To update the main SIM CARD, the card must first be inserted in the Hard Lock (Fig. 3) and and run the relative procedure using icons Technical service manual GEO 10...
  • Page 18 SIM CARD of the wheel aligner for which it was used the first time. Select the , and icons to display the system configuration; refer to the operator’s manual for further explanations. Technical service manual GEO 10...

  • Page 19: Heads

    Two-axis inclinometer (Channel Y=camber, Channel X=level) Configuration of measuring sensor position (see table) JBATT1 Battery Configuration of measuring sensor position by means of PRG: Front left Front right Rear left Rear right Emergency firmware boot Technical service manual GEO 10...
  • Page 20 (A, Fig. 1); the charging process is indicated by the GREEN LED on the head connector lighting up. The manufacturer cannot be held responsible for any damage caused by the use of batteries other than those specified at paragraph “BATTERIES”. Technical service manual GEO 10...

  • Page 21: Calibration

    • Full scale calibration (carries out complete calibration (zeros + full scale) of the incli- nometers • Zero calibration (carries out calibration of the zeros of the inclinometers) • Help (recalls the Help screen relative to the current screen). Technical service manual GEO 10...
  • Page 22 - This window is used to check the measuring sensors calibration (or the value read from several transducers including possible electronic corrections calculated and saved during the zero and full scale calibration). - The window displays the calibrator with the measuring sensors fitted, each in its own position. Technical service manual GEO 10...
  • Page 23 The values outside the tolerance thresholds are displayed in red, whereas the values within the tolerance thresholds are displayed in green. The following keys are active in this window: displays the on-line “Help” function goes back to the previous screen displays the menu with the relative functions. Technical service manual GEO 10...

  • Page 24: Utility Programs

    The alignment program gives access to a series of utility tools for servicing and setting up the aligner, as well as a number of service programs. Click on the main page. The following menu will be displayed: Technical service manual GEO 10...

  • Page 25: Service Program

    Press the “RADIO” button to start the radio unit and Hard Lock programming utility. Pressing the “SETUP” button allows the user to select the service program working language. Click the “ABOUT” button to display information about the program (software release num- ber, date and time). Technical service manual GEO 10...
  • Page 26 5. If the head firmware releases are different from that shown on the yellow line (firmware upgrade release available) and have a lower number, click on the “QUICK FIRMWARE DOWNLOAD” (Head cover close) button. 6. The upgrade will start. 7. Wait for completion of the procedure. Technical service manual GEO 10...

  • Page 27: Radio

    (with fewest metal objects in-between) and well away from any metal objects that might block electromagnetic waves. Two mounting posi- tions are provided on the back of the cabinet (fig. 4). Controlling the 2.4 GHz radio unit Click on “Radio”. Technical service manual GEO 10...
  • Page 28 The upper function controls the PC radio (Hardlock) and measuring sensor radio chan- nel (heads). The lower function is used to program the PC radio (Hardlock) firmware. Hardlock: Radio channel read and write operations Read 1. Press “OK” or the radio board button (figure 22). Fig. 23 Technical service manual GEO 10...
  • Page 29 3. Wait for the message confirming that data was written successfully. 4. The “OK” button. 5. Perform a reading operation of the configuration of the radio modules to ensure that the procedure was completed successfully. Technical service manual GEO 10...
  • Page 30 Hard Lock firmware programming 1. Press “OK” or the Hard Lock device button. Fig. 24 2. Check the current firmware and bootloader versions available on the Hard Lock device by clicking on . Technical service manual GEO 10...

  • Page 31: Installing The Databank Upgrade

    The software upgrade procedure upgrades the wheel aligner software and the structu- res of the files in the client and previous jobs databanks. - To perform the upgrade, the wheel aligner software installation CD-ROM in the “Sof- Technical service manual GEO 10...
  • Page 32 - Copying databank files …1.3 = copying databank files - Copying databank files …2.3 = copying animation files - Copying databank files …3.3 = copying chassis clearance files Note 2 The upgrade “SIM CARD” can only be used once. Technical service manual GEO 10...
  • Page 33 To activate this procedure, the files contained in the folder of the latest year must be copied. - Restart the aligner program. The installation procedure will recover the data from the old files and transfer them to the new files. Technical service manual GEO 10...
  • Page 34 SIM CARD. - To update the structure of the databank of a previous year to the latest release, copy all the files from the folder C: C:\PROGRAM FILES\ALIGNMENT\NEWBANK\Yxxxx\*.* Into: C:\PROGRAM FILES\ALIGNMENT\DOWNLOAD\BANK\ ATTENTION Folder: C:\PROGRAM FILES\ALIGNMENT\NEWBANK\ Technical service manual GEO 10...

  • Page 35: General Electrical Wiring Diagram (Fig.19)

    Motherboard (CPU) AP16 Mouse AP20 Hard Lock AP21 Electrical connector panel card Speak Angle transducer Inclinometer FU... Fuse Battery LED light Master switch Head connector USB connector IR remote control connector HDD connector Multiple socket Technical service manual GEO 10...
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  • Page 43 Note...
  • Page 44 CORMACH S.r.l. via A. Pignedoli, 2 42015 CORREGGIO (RE) ITALY Tel. +39 0522 631274 - Fax +39 0522 631284 e-mail: cormach@cormachsrl.com www.cormachsrl.com ...

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