EP Equipment EPE151 Operation Manual
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EP Equipment EPE151 Operation Manual

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Operation Manual
EPE151
Original Instruction
Part No.508000002067
V2 08/2019

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Summary of Contents for EP Equipment EPE151

  • Page 1 Operation Manual EPE151 Original Instruction Part No.508000002067 V2 08/2019...
  • Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s With business all over the world, EP has leading companies manufacture, design material thousands of employees and hundreds of agents handling equipment and provide related service. worldwide to provide our global customers with With over 100,000 square metres plant it produces prompt local service.
  • Page 3 Note: After registration, please send email to info@ ep-care.com to activate your account EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA Tel: + 86-571-28023920 Website: www.ep-ep.com Email: info@ep-care.com...
  • Page 4 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA We declare that the Industrial truck: according to these operation manual Type: according to these operation manual complies with the most recent version of Machinery Directive 2006/42/EC.

  • Page 5: Table Of Contents

    Table of contents A Application ..........................A1 B Truck Description .........................B1 1.1 Application ..........................B1 1.2 Truck assemblies ........................B2 1.2.1 Control handle .........................B3 1.2.2 Key ..........................B3 1.2.3 Battery discharge indicator ....................B4 1.2.4 Emergency reverse button ....................B5 1.3 Identification points and data plates ...................B5 1.3.1Truck data plate ........................B6 1.4 Standard version specifications ..................B7 1.4.1Performance data for standard trucks ................B7...
  • Page 6 1.5 Decommissioning the industrial truck .................G8 1.5.1 Prior to decommissioning ....................G8 1.5.2 Restoring the truck to operation after decommissioning ..........G8 1.6 Safety checks to be performed at regular intervals and following any unusual incidents G9 1.7 Final decommissioning, disposal ..................G9 1.8 Tire replacement .........................G9 H Troubleshooting ........................H1...

  • Page 7: A Application

    A Application The truck described in these operation manual is designed for transporting loads. It must be used, operated and maintained according to the information presented in this operation manual. Any other uses exceed the design scope and can lead to injury to persons or damage to equipment and property.
  • Page 8 Intended use The truck is designed for transporting and stacking the loads indicated in the load capacity diagram. Especially: In accordance with the safety rules of your industry association • Other local regulations • In all cases, the people in charge, particularly operators and service personnel, must comply with the specific approved rules for the use of industrial trucks.

  • Page 9: B Truck Description

    B Truck Description Application The truck is intended for transporting goods on a level floor. It can pick up pallets that are open to the ground or trolleys. Ambient temperature: during operation: 5°C to 40°C. Industrial trucks must be specially equipped and approved for continuous use in environments with temperatures below 5°C or in cold stores respectively with extreme temperatures or humidity changes.

  • Page 10: 1.2 Truck Assemblies

    1.2 Truck assemblies Control handle Load section Emergency stop switch Load wheels Battery discharge indicator Driving wheel Motor cover Cover(upper) LED lamp Battery charge connector Forks Lift cylinder REV. 08/2019...

  • Page 11: Emergency Reverse Button

    1.2.1 Control handle Lowering button Horn button Lifing button Emergency reverse button Drive switch 1.2.2 Key Switches control current on and off. Removing the key prevents the truck from being switched on by unauthorized personnel. REV. 08/2019...
  • Page 12 1.2.3 Battery discharge indicator LCD (1) displays the total operation time of the truck; LCD (2) displays the residual electric charge of the battery; LCD (3) is a fault indicating light. DISPLAY DESCRIPTION Continuous red Normal Flashing Truck failure. Refer to relevant descriptions in “discharge indicator and hour meter”...

  • Page 13: Identification Points And Data Plates

    Identification points and data plates Item Description Item Description IMOW Emergency stop switch IMOW （EP EQUIPMENT） Anti pinch hand label Nameplate No riding label Sling label Charge LCD mode Browse manual label 右视图 正视图...
  • Page 14 1.3.1 Truck data plate For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description PRODUCT NAME BATTERY VOLTAGE MODEL TYPE RATED DRIVE POWER SERIAL NO. MAX BATTERY WEIGHT MANUFACTURE DATE MIN BATTERY WEIGHT LIFT HEIGHT RATED CAPACITY UNLADEN MASS...

  • Page 15: Standard Version Specifications

    Standard version specifications Technical specification details in accordance with VDI 2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard trucks Distinguishing mark Manufacturer Model designation EPE151 Drive unit Electrics Operator type pedestrian rated capacity 1500 Load center distance...

  • Page 16: 1.4.2 Dimensions

    1.4.2 Dimensions REV. 08/2019...

  • Page 17: C Safety

    C Safety Before operation Before using the truck, inspect the work area. It should be neat, well lit, adequately ventilated, and free from hazardous material. Aisles and roadways should be unobstructed and well ma- rked. Operators must know the classification for the truck and use the truck only in permissible areas.

  • Page 18: Travel

    Travel The truck is designed for operation on smooth, dry surfaces such as warehouse and factory floors, loading docks or paved areas. Under all travel conditions operate the truck at a speed that will permit it to be brought to a stop in a safe manner. Avoid running over loose objects on the roadway surface.

  • Page 19: Battery Safety

    Be especially cautious when driving the truck on ramps or bridge plates. Be sure to maintain a safe distance from each edge. Before driving the truck over a ramp or bridge plate, verify that its position is secured to prevent movement. Never exceed the rated capacity of a ramp or bridge plate.

  • Page 20: 1.5 Emc-Electromagnetic Compatibility

    1.5 EMC-Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key quality feature of the truck. EMC involves • Limiting the emission of electromagnetic interference to a level that ensures the troublefree operation of other equipment in the environment. • Ensuring sufficient resistance to external electromagnetic interference so as to guarantee proper operation at the planned usage location under the electromagnetic interference conditions to be expected there An EMC test thus firstly measures the electro-magnetic interference emitted by the truck and secondly checks it for sufficient resistance to...

  • Page 21: D Transport And Commissioning

    D Transport And Commissioning Truck transport Place the truck on a wooden pallet. NOTE Only use haulage equipment with sufficient load capacity. • The load weight is greater than the net weight of the truck (including battery weight). The load weight does not just include the net weight of the truck, it also includes the wooden pallet.

  • Page 22: Using The Truck For The First Time

    Using the truck for the first time The truck must only be operated on battery current! To prepare the truck for operation after delivery or transportation, the following operations must be performed: • Check the equipment for completeness. • If necessary, install the battery. Make sure that the battery cable is not damaged. Charge the battery.

  • Page 23: E Operation

    E Operation Safety regulations for the operation of pallet trucks Driving permission: The fork lift truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his representative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck.

  • Page 24: Driving, Steering, Braking

    The truck is equipped with a static-return-to-neutral function. If the control handle is held in its working range (M) when the truck is turned on, the travel function will not operate. The control handle must then be returned to either end position and then moved back into its working range to enable travel.

  • Page 25: Loading

    Counter-current braking: • While driving, switch the controller to the opposite direction. The truck is decelerated by counter-current braking until it starts moving in the opposite • direction. In case of emergency, the service brake must be used to brake the truck. Braking using the service brake: Tilt the control shaft upwards or downwards into one of the braking ranges (B).
  • Page 26 Take care not to disturb any adjacent loads, or those which may be to the side or in front of the load being handled. Loads should be laid out as follows: Line up loads with a small space between each one and its neighbour to avoid any fouling. CAUTION Only transport loads that have been positioned and secured in accordance with regulations.

  • Page 27: Raising And Lowering The Forks

    CAUTION Take care not to disturb any adjacent loads, or those which may be to the side or in front of the load being handled. Raising and lowering the forks Lifting Press “Lift” button(15) until the height you need. Lowering Press “Lower”...

  • Page 28: Parking The Truck Securely

    Parking the truck securely lowering the forks. • Press or pull out emergency stop switch. • Remove the key. • It is forbidden to park on the slope for a long time. • Using the truck on a slope NOTE Incorrect use of the truck on slopes places stress on the traction motor, brakes and battery.

  • Page 29: Hoisting The Truck(See 1.3 Dentification Points And Data Plates)

    Hoisting the truck(See dentification points and data plates) This section explains the attachment of lifting equipment to the truck for the purpose of hoisting. Many methods of rigging to a crane or hoist are possible. Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual. Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting.

  • Page 30: Operator Daily Checklist

    Operator daily checklist At the beginning of each shift, inspect your truck by using the EP operator’s daily checklist. If necessary, refer to the Maintenance section of this manual for details on how to carry out this inspection. Check for damage and maintenance problems. Any necessary repairs must be completed before the truck is operated.
  • Page 31 Operator's Daily Checklist Date Operator Truck No. Department Runtime Meter Reading Daily Check Items O.K.(√) Remark Check for fluid leakage Check forks and chassis Check battery connector Check decal condition Check control handle pivot Check operating controls Perform operational check REV.

  • Page 32: F Battery Maintenance & Charging

    Do not put tools on the battery. • Battery type & dimension All the batteries are maintenance free. Battery type & dimension as follow: Charger(A) Voltage/ Rated Dimension Charging Tuck type capacity(V/AH) (mm) time(h) Internal External EPE151 2*12/65 224*135*178 REV. 08/2019...

  • Page 33: Charging The Battery

    Charging the battery Power plug Safety regulations for charging the battery Before charging, check all cables and plug connections • for visible signs of damage. Before start and finish charging make sure power is • turn OFF. It is essential to follow the safety regulations of the battery •...

  • Page 34: Battery Removal And Installation

    NOTE A fully charged battery will provide approximately 3 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.

  • Page 35: Battery Maintenance

    Battery maintenance Do not deep charge battery: If you discharge the energy of battery completely till the pallet trucks do not move any more, • you will shorten the life time of the battery. As soon as the signal for charging appears that is no more lifting or reduced travelling speed, •...

  • Page 36: G Pallet Truck Maintenance

    Pallet Truck Maintenance Operational safety and environmental protection The servicing and inspection operations contained in this chapter must be performed in • accordance with the intervals indicated in the service checklists. Only use original spare parts that have been certified by our quality assurance. •...

  • Page 37: Servicing And Inspection

    Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck. Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment.

  • Page 38: 1.3.1Maintenance Checklist

    1.3.1Maintenance checklist Maintenance ● interval ● Brake Check brake plate clearance Electrics Test instruments, displays and control switches. ● Test warning and safety device. ● Make sure wire connections are secure and check for ● damage. Test micro switch setting. ●...

  • Page 39: 1.3.2 Lubrication Points

    1.3.2 Lubrication Points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix different types and specifications of lubricants with each other (except for those can be mixed under clear statement).
  • Page 40 Table 1 Lubricants Code Type Specification Amount Position Anti-wear hydraulic oil L-HM46 Hydraulic 0.65 L Low temperature anti-wear System L-HV32 hydraulic oil (cold storage) Sliding surface Multi-purpose grease Polylub GA352P Appropriate amount (See Table 1) Grease (MoS 100 grams Gearbox Table 1 Sliding Surface Lubrication Table Code...

  • Page 41: Maintenance Instructions

    Maintenance Instructions Prepare the truck for maintenance and repairs 1.4.1 All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: • Park the truck securely (See Parking the truck securely).
  • Page 42 How to add grease • Prepare the truck for maintenance and repairs (See Maintenance Instructions ). • Remove the front panel. • Add grease of the correct grade (See Lubrication point ). • Add transmission oil every 500 operating hours, or at least annually. Re-installation in the reverse order.

  • Page 43: Decommissioning The Industrial Truck

    Decommissioning the industrial truck If the truck is to be decommissioned for a long period, it must be parked in a frost-free and dry location. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.

  • Page 44: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents G9

    Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 45: H Troubleshooting

    H Troubleshooting If the fault cannot be rectified after carrying out the remedial procedure, notify the Manfacture's se- vice department, as any further troubleshooting can only be performed by specially trained and qualified service personnel. Fault Probable Cause Action Truck does –Battery connector not plugged –Check the battery connector and not start.

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