EP Equipment IMOW ICE251 Operation Manual
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EP Equipment IMOW ICE251 Operation Manual

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Summary of Contents for EP Equipment IMOW ICE251

  • Page 2 EP EQUIPMENT CO.,LTD. is one of the With business all over the world, EP has world’s leading companies manufacture, thousands of employees and hundreds design material handling equipment and of agents worldwide to provide our provide related service. With over...
  • Page 3 Foreword Thanks for your purchasing our forklift truck. This forklift truck is our company’s new product. It has the beautiful shape, small dimensions, low gravity. Please operator and whom in charge of the truck must read the manual carefully before operate the truck. We have the right to improve the truck, maybe there are some difference between your product and the description in this manual.
  • Page 4 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
  • Page 5 9. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. Cylinders, valves and other similar parts shall be checked to assure that "drift" has not developed to the extent that it would create a hazard. 10.

  • Page 6: Table Of Contents

    INDEX Correct use and application 1. Truck Description 1.1Application......................2 1.2 Assemblies......................3 1.3 steer and instrument display................ 4 1.3.1Steering wheel[15].................5 1.3.2key switch[13]..................5 1.3.3 Instrument and display[11]..............6 1.3.4Emergency disconnect switch [17]............. 7 1.3.5Travel switch [14]...................7 1.3.6 Levers/buttons..................8 1.3.7 Pedal...................... 8 1.3.8 Body and others..................9 1.4 Identification points and data plates............
  • Page 7 4.4Battery removal and installation..............37 4.4.1 Removal the battery................37 4.5The proportion and level of electrolyte............37 4.5.1 Inspect electrolyte........... 错误！未定义书签。 4.5.2Replenish the distilled water........错误！未定义书签。 4.5.3 Reading the specific gravity........错误！未定义书签。 4.6 battery maintenance..................38 5.Forklift Truck Maintenance 5.1Operational safety and environmental protection........39 5.2 Maintenance Safety Regulations..............

  • Page 8: Correct Use And Application

    Correct use and application The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property.

  • Page 9: Truck Description

    1. Truck Description 1.1Application The electric forklift truck is use for industrial floors and industrial elevator. The capacity can be obtained from the data plate. The capacity with respect to lift height and load center of gravity is indicated on the capacity chart.

  • Page 10: Assemblies

    1.2 Assemblies Item Component Item Component Counter weight Load backrest Caution light Forks Overhead Guard Steer wheels Steering wheel Battery hood Rearview mirror Chassis Mast Seat Headlight Drive wheels Small headlight Rear combination lights...

  • Page 11: Steer And Instrument Display

    1.3 steer and instrument display Item Component Item Component Display unit Accelerator pedal Brake pedal Lifting lever Emergency stop switch Tilting lever Side lever Hand brake lever Attachment Steering column tilting angle lever Travel combination switch Caution light switch Key switch Combined lamp switch...

  • Page 12: 1Steering Wheel[15]

    1.3.1Steering wheel[4] The steering wheel is operated in the conventional manner, that is, when the wheel is turn right , the truck will turn to the right; When the wheel is turn left, the truck will turn to the left. When press the horn button,it will sound. 1.3.2key switch[23] The key switch has two “ON / OFF”...
  • Page 13 1.3.3 Display unit [17] Description Item LED (1) displays the remaining charge.when 1st block and 2nd block blinks alternatively,it indicates low power needs to be charged LED (2) displays remaining charge percentage; LED (3) always on, it indicates interlock switch opened, LED(3) flashing, it indicates interlock switch closed, the display start timing.
  • Page 14 Scan and download App through QR code labelled on the truck 1.Register a new account; 2.Activate Bluetooth and connect the truck; 3.Monitor battery status and truck location in real time. 1.3.4 Emergency stop switch [26] Warning! When happen emergency, presses down Please don’t emergency...

  • Page 15: Levers/Buttons

    1.3.6 Levers /buttons Lifting lever/button [18] The forks can be raised or lowered by pulling backwards or pushing the lever. Lifting speed can be controlled by tilt backwards angle of lever while the lowering speed can be controlled by tilt forwards angle of the lever. (The forks can be raised or lowered by pressing the lifting button or the down button.) The motor speed or accelerator pedal does not have to do with the...

  • Page 16: Body And Others

    1.3.8 Body and others Chassis[13] The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components. Seat and adjusting lever[14] Pull the driver seat forward-backward with adjusting lever(2), and move the seat forward or backward to proper position.
  • Page 17 Check if the safety belt twisted. Fasten the safety belt and check safety belt lock. Periodically check the safety belt Check if safety belt is damaged or cracked. Check if the metal pieces of safety belt(including anchor point) are worn or damaged. Check if lock catch for safety belt or traction machine functions normally.

  • Page 18: Identification Points And Data Plates

    1.4 Identification points and data plates Sling label Notice “No standing under the load carriage”label Bolt fastening label Hand brake label Air pressure of pneumatic tire label “Instruction” label Gas spring indicator label No driving in the rain Wear the helmet when driving “Fill port”label “Anti-pinch”...
  • Page 19 If the truck will turn over, do not attempt to get out of the truck, because the speed of overturn is much faster than you. You should hold the steering wheel handle, and this practice will let you in the seats. It is forbidden to flush the forklift with water pipe.

  • Page 20: 1Truck Data Plate

    1.4.1Truck data plate Item Description Item Description Manufacturer Drive output(kw) Vehicle name load-lift height table Model no. License no. Serial no. Load capacity(kg) Date of build Load center(mm) Truck weight with battery(kg) Max. allowable battery weight(kg) Truck weight without battery(kg) Min.

  • Page 21: Standard Version Specifications

    For queries regarding the truck or ordering spare parts please quote the truck serial number(3). 1.4.2 The load capability chart The capacity plate gives the capacity (Q) of the truck in kg for a vertical mast. The maximum capacity is shown as a table with a given load centre of gravity D (inmm) and the required lift height H (in mm).
  • Page 22 Manufacturer Code Unit / Model designation ICE251 Drive unit Electrics Operator type seated rated capacity Load center distance Load distance，centre of drive axle to fork Wheelbase 1595 Service weight （include battery） 3770 Axle loading, laden driving wheels /steering wheels 5490/780 Axle loading, unladen driving wheels /steering 1450/2320 wheels...
  • Page 23 Tilt of mast/fork carriage forward/backward α/ β (°) 6/ 10 Height, mast lowered 2060 Free lift （load backrest） Lift height 3000 Height, mast extended 4050 Height of overhead guard (cabin) 2160 Seat height 1095 4.12 Tow center of pin height 4.19 Overall length 3573...
  • Page 24 Lowering speed, laden/ unladen m/ s 0.45/0.5 Drawbar pull, laden/unladen 15/15 Max. drawbar pull, laden/unladen (time) —— Gradeability, laden/unladen —— Max. gradeability, laden/unladen 15/15 Hydraulic / 5.10 Service brake type Mechanical park brake type Mechanical Drive motor rating S2 60 min Lift motor rating at S3 15% The maximum allowed size battery 731X 608X326...
  • Page 26 1.6Relationship between load and stability of truck It is very important for operator to know the truck’s structure and relationship between load and stability. Warning! The structure of the truck The basic structure of the truck is mast (include mast and forks) and body (include tire). The lift truck keeps the balance of weight between the truck body and the load on the forks with the center of the front wheels as a...
  • Page 27 Warning! Gravity and stability The combined center that is composed of the barycenter and the load center determine the stability of lift trucks. When unloaded, the barycenter does change; when loaded, barycenter is determined by the truck and the load’s center. The barycenter is also determined by the tilting and lifting of the mast.

  • Page 28: Commissioning

    Transport and Commissioning 2.1Transport 2.1.1Lifting the truck by crane • The Fork Lift Truck is designed for material handling only, inappropriate long-distance transportation. The Fork Lift Truck must be transported by ship, train or lorry, of 5T loading. • Use a lifting sling to hoist the truck. •...

  • Page 29: Using The Truck For The First Time

    2.1.2Securing the truck during transport The truck must be securely fastened when transported on a lorry or a trailer. - Parking the truck securely on a lorry or a trailer. See "Safety Regulations for the Operation of Forklift Trucks" . - The rope is used to fix the truck must be firm enough.

  • Page 30: During Brake-In

    Preparing the truck for operation after delivery or transport Procedure – Check the equipment is complete. – Check the hydraulic oil level. – Install the battery if necessary, (see "4.4 Battery removal and installation" ). – Charge the battery, (see "4.3 Charging the battery" ). 2.3 During brake-in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it.

  • Page 31: Operation

    3.Operation 3.1Safety Regulations for the Operation of Forklift Trucks Safety is your business and your responsibility. The “Safety Instructions” covers basic safety procedures and warnings of general application to the typical forklift truck. However, safety precautions given on the following pages are also applicable to lift trucks that have special specifications or attachments.
  • Page 32 6. Prevent exploding Because there will bring exploding gas in the bosom of the battery, prohibit any flame nearby it absolutely. Don’t let any tools close the two terminal of the battery to avoid spark or short circuit. Make sure to operate the truck on concrete firmly enough or bituminous macadam.
  • Page 33 11. Pay attention to the route of the truck ·Pay attention to the route of the truck, be sure to make a wide sight. 12. Don’t offer rides to others Never allow other person(s) to ride on the forks, pallets or on the truck. 13.
  • Page 34 The pallet and skid used should be strong enough to endure the load. Never use damaged or deformed ones. 18. Use proper attachment We afford all type of attachment, such as rotating roll clamp, bale clamp, side shifter, and crane jib. You should refit the truck under ours license if you want.
  • Page 35 23. Don’t stack load too high on forks Don’t stack loads on forks in such a way that the top of loads exceeds the load backrest height. If unavoidable, make the load stable securely. When handling bulky loads that restrict your vision operate the truck in reverse or have a guide.
  • Page 36 28. Watch for doorways and Slow down at corners Watch for branches, cables, doorways, or overhangs. Use caution when working in congested areas. Slow down and sound horn at cross aisles other locations where vision restricted.When make a turn, be sure the speed of the truck is lower than the 1/3 max.
  • Page 37 lose balance. Slow down for wet and slippery roads. Stay away from the edge of the road. If the ground is bumpy, it will cause the truck bump and bring much noise. Do not operate the truck when the weather is execrable, such as windy, thunder storm, snow and etc.

  • Page 38: Operate And Run The Truck

    37. Nameplate There is operate method and warning label on the truck. Please operate the truck obey the rules on the label and this manual. Often inspect the nameplate, when damaged or lost please replace it. 38. Noise The noise of truck is less than 75dBA, test method is use a decibel tester to record the voice 7 meters far away from truck.

  • Page 39: 3Travelling, Steering, Braking

    Forward：Push forward the direction switch. Backward：Pull backward the direction switch. 3.2.3Travelling, Steering, Braking Traveling Step the accelerate pedal slowly, the truck will travel forward or backward. Warning! Decrease speed Don’t step the accelerate pedal and Loosen the accelerate pedal slowly, brake pedal at the same time.

  • Page 40: Collecting And Depositing Loads

    3.2.4 Collecting and depositing loads Pick up The forks should be adjusted space to · maintain proper balance of load. Place the truck right in front of the load to be · handled. The pallet should be evenly positioned across ·...

  • Page 41: 5Check After Operation

    Un-stacking load When approaching the area where the load is to be retrieved, slow down your truck. · Stop the truck in front of the load so that the distance between the load and fork tips · is about 30 cm. Check the condition of the load.

  • Page 42: Battery Maintenance & Charging

    4.Battery Maintenance & Charging 4.1 Safety regulations for handling acid batteries 1. No firing Explosive gas ， smoking ， flame and sparkle easily give off in the battery, each can cause battery explosion. 2. Protection against electric shock ·Battery has high voltage and energy. ·Do not bring short circuit.

  • Page 43: Charging The Battery

    4.3Charging the battery 4.3.1Charging the battery Attentions for charging 1. Please charge in the well-ventilated and appointed site. 2. Mark ‘no smoking’ on charging. 3. Inspect wire and pin. ·ahead of charging ， please examine wire and connector whether good condition.

  • Page 44: Battery Removal And Installation

    4.4 Battery removal and installation 4.4.1 Removal the battery a.Take out the battery 1. Press the switch(1), open the battery hood(2), expose the battery; 2. Disconnect the battery wires harness from the truck; Attach the lifting hook to the battery. 4.Sling the battery to a certain height with a hoist, then move it rightwards;...

  • Page 45: Battery Maintenance

    4.5Battery maintenance 1. Remaining clean battery Keep dryness and cleanness on the surface of battery .the point for connecting with wire is also dry and clean.(See the APPENDIX)

  • Page 46: Forklift Truck Maintenance

    5.Forklift Truck Maintenance 5.1Operational safety and environmental protection · The fork lift truck needs termly inspection and Notice! maintenance, make it in good working ·No smoking. condition. ·You should shut off key switch and · Inspection and maintenance are usually pull off the plug before service.

  • Page 47: Servicing And Inspection

    If the Forklift Truck is to be cleaned with a water jet or a high-pressure cleaner, all electrical and electronic components must be carefully covered beforehand as moisture can cause malfunctions. Do not clean with pressurised water. After cleaning the Forklift Truck , carry out the activities detailed in the “commissioning(on page 17)”...

  • Page 48: Maintenance Checklist

    B = Every 1000 operating hours, or at least annually C = Every 2000 operating hours, or at least annually W service intervals are to be performed by the customer. In the run-in period - after approx. 100 service hours - or after repair work, the owner must check the wheel nuts/bolts and re-tighten if necessary.
  • Page 49 Maintenance interval ● W A B Lifting Check lifting chains and chain guides for wear, adjust and ● grease Check Load handler and Pallet for wear and damage. ● Perform sight check of rollers, sliding elements, and stops ● Steering Test electric steering.

  • Page 50: Lubrication Schedule

    5.4 Lubrication Schedule...

  • Page 52: 1Fuels, Coolants And Lubricants

    5.4.1Fuels, coolants and lubricants Handling consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames.
  • Page 53 Table Lifting Lifting Quantity Quantity Mast height Mast height （L） （L） （mm) （mm) 2000 2500 2500 2700 2-stage Full 2700 3000 Mast 3000 3300 （ICE301B) 3300 3600 2-stage 3500 4000 Mast 3600 4300 （ICE301B) 4000 4500 3-stage 4300 4800 Mast 5000 （ICE301B) 4500...

  • Page 54: Deposit

    5.5Deposit 5.5.1Deposit the truck for a short time Park your truck on a level ground-preferably in a wide area. If parking on a slope is unavoidable, position the truck so that it crosses the slope and block the wheels to prevent accidental roll. Make sure the travel combination switch on neutral...

  • Page 55: Troubleshooting

    6.Troubleshooting 6.1 Drive System 4 wheel counter balanced battery forklift truck adapt structure of driving transverse , driven motor rated capacity see "1.5.1Performance data for standard trucks" . Trouble Probably cause Method of troubleshooting much noise When Gear clearance is too big. Adjust.
  • Page 56 6.2 Steering System Steering system include rear steering axle and steering device. Trouble Diagnostic: Condition Probable cause Corrective action Tighten nuts 1．Oil leaking occurs between sections replace seals 2．Damage of seal in shift necking Replace Leaking in steering device 3．Damage of seal in safety valve Replace Grinding shim...
  • Page 57 6.3 Brake System Trouble diagnostic Condition Probable cause Corrective action Oil leakage in brake lines. Correct and replenish. Air in brake lines. Bleed air. Insufficient Water or oil on linings. Clean or replace. brake force Uneven wear or contact of brake linings. Grind or replace.
  • Page 58 discharge Worn bearing damaged Replace faulty parts. pressure on backup ring and O-ring. oil pump. Worn bearing damaged Replace faulty parts. backup ring and O-ring. Readjust to specified pressure using Maladjusted relief valve. pressure gauge. discharge Retighten suction side pipe. pressure on Add oil in oil tank.
  • Page 59 Fork tilt forward Replace valve core and tilt Worn or damaged tilt lock valve. when control lever lock valve as an assemble. is used while Broken tilting lock spring. Replace spring. engine is off. Replace valve core and tilt Worn or damaged tilt lock valve. Fork tilt forward lock valve as an assemble.
  • Page 60 Loosed lock-nut of relief valve and connect-nut between plate and Tighten. plate. Adjusting the pressure of the main relieve valve The pressure of the main relieve valve is all ready adjusted in the factory, and it can’t be adjusted generally. The following is an example of 1.8t truck to specify how to adjust the pressure.
  • Page 61 6.5 Lifting System Condition Probable cause Corrective action 1.Tilt cylinder ring Replace piston ring tilt cylinder. abraded excessively Fork carrier or mast 2. The hydraulic control valve tilt by itself. Replace it. spring is inoperative. 1. Caused by piston jamming The fork arms Replace the faulty parts.
  • Page 62 2. Improperly adjusted lift Adjust. roller. 1. Insufficient lubrication. Lubricate. 2. Improperly adjusted lift roller, side roller Adjust. back-up metal. Excessive mast noise By adjusting shims and rubber 3. Rubber pad on lower of pad, piston rod is in touch with outer mast is useless for bottom of cylinder body after container fork lift truck.
  • Page 63 6.6 Electrical System 6.6.1 Fault Codes Error Message Possible cause Fault elimination Error text Error - Turn off one or both inputs dedicated to the bumper functionality; The two digital inputs dedicated to - If the alarm occurs even if the BUMPER STOP the bumper functionality are high at inputs are in the rest position,...
  • Page 64 Error Message Possible cause Fault elimination Error text Error - Check if there is a short circuit or a low-impedance conduction path between the negative of the coil and -BATT. - The EVP driver is shorted (output - Collect information about: A19).
  • Page 65 Error Message Possible cause Fault elimination Error text Error This fault is displayed when the Fault at startup or in standby: controller detects an undervoltage - Fault can be caused by a key LOGIC FAILURE condition at the key input (A1). input signal characterized by Undervoltage threshold depends on pulses below the undervoltage...
  • Page 66 Error Message Possible cause Fault elimination Error text Error Ask for assistance to your dealer The error between the Iq (q-axis technician in order to do the current) setpoint and the estimated MISMATCHED correct adjustment of the motor Iq is out of range. parameters.
  • Page 67 Error Message Possible cause Fault elimination Error text Error Cause1: - If the problem occurs at start-up Before switching the LC on, the (the LC does not close), check: software checks the power bridge: it o motor internal connections turns on alternatively the low-side (ohmic continuity);...
  • Page 68 Error Message Possible cause Fault elimination Error text Error - Verify LC coil is properly connected. The voltage feedback of LC driver - Verify CONF. POSITIVE LC POSITIVE LC (A16) is different from expected, i.e. parameter is set in accordance OPEN it is not in accordance with the with the actual coil positive supply...
  • Page 69 Error Message Possible cause Fault elimination Error text Error - Check if the SET KEY VOLTAGE parameter in the ADJUSTMENT list is set in accordance with the WRONG KEY The measured key voltage is not key voltage. VOLT. the right one for the inverter. - Check if the key voltage is ok using a voltmeter, if not check the wiring.
  • Page 70 Error Message Possible cause Fault elimination Error text Error When the key is switched on, the - Check if an external load in inverter tries to charge the power parallel to the capacitor bank, capacitors through the series of a which sinks current from the PTC and a power resistance, capacitors-charging circuit, thus...
  • Page 71 Error Message Possible cause Fault elimination Error text Error The LC coil driver is not able to This type of fault is not related to CONTACTOR drive the load. The device itself or external components; replace the DRIVER its driver circuit is damaged. logic board.
  • Page 72 Error Message Possible cause Fault elimination Error text Error - Check that the sensor used is compatible with the software release. - Check the sensor mechanical This alarm occurs if the absolute installation and if it works position sensor is used also for properly.
  • Page 73 Error Message Possible cause Fault elimination Error text Error - Check that the battery has the same nominal voltage of the The logic board measures a key inverter. VDC OFF voltage value that is constantly out - Check the battery voltage, if it is SHORTED of range, above the maximum out of range replace the battery.
  • Page 74 Error Message Possible cause Fault elimination Error text Error The controller receives from the CAN bus the message that another controller in the net is in fault WAITING FOR condition; as a consequence the Check if any other device on the NODE controller itself cannot enter CAN bus is in fault condition.
  • Page 75 Error Message Possible cause Fault elimination Error text Error Connect the Console to the WARNING Warning on supervisor uC. supervisor uC and check which SLAVE alarm is present. Controller is acquiring data from the The alarm ends when the ACQUIRING A.S. absolute feedback sensor.
  • Page 76 Error Message Possible cause Fault elimination Error text Error - Check the wirings. - If the motor direction is correct, This alarm occurs only when the swap A and B signals. controller is configured as PMSM ENCODER - If the motor direction is not and the feedback sensor selected is D.ERR correct, swap two of the motor...
  • Page 77 Error Message Possible cause Fault elimination Error text Error Execute a CLEAR EEPROM A HW or SW defect of the procedure (refer to the Console non-volatile embedded memory manual). Switch the key off and storing the controller parameters. on to check the result. If the alarm EEPROM KO This alarm does not inhibit the occurs permanently, it is...
  • Page 78 Error Message Possible cause Fault elimination Error text Error At start-up, the hardware circuit This type of fault is not related to HW FAULT EB dedicated to enable and disable the external components. Replace 01/02/03 EB driver (A18) is found to be faulty. the logic board.
  • Page 79 Error Message Possible cause Fault elimination Error text Error THROTTLE A wrong profile has been set in the Set properly the throttle-related PROG. throttle profile. parameters. - Check that LIFT and LOWER requests are not active at the same time. Both the pump requests (LIFT and - Check the LIFT and LOWER LIFT + LOWER...
  • Page 80 Error Message Possible cause Fault elimination Error text Error The temperature of the controller It is necessary to improve the base plate is above 85 °C. controller cooling. To realize an The maximum current is adequate cooling in case of PROTECTION proportionally decreased with the finned heat sink important factors...
  • Page 81 Error Message Possible cause Fault elimination Error text Error - Check the temperature read by the thermal sensor inside the The temperature sensor has MOTOR TEMP. motor through the MOTOR overtaken the STOP MOTOR STOP TEMPERATURE reading in the TEMP. threshold TESTER function.
  • Page 82 Error Message Possible cause Fault elimination Error text Error - Check that travel requests are not active at the same time. - Check the FW and BW input states through the TESTER This alarm occurs when both the function. FORW + BACK travel requests (FW and BW) are - Check the wirings relative to the active at the same time.
  • Page 83 Error Message Possible cause Fault elimination Error text Error Wait until the end of the PARAM Master uC is transferring procedure. If the alarm remains TRANSFER parameters to the supervisor. longer, re-cycle the key. The hour-meter of the controller is Reload HM transferred and recorded on the hour-meter of the standard MDI.
  • Page 84 APPENDIX...
  • Page 85 Lithium Battery Use and Maintenance Manual Table of Content Chapter 1 Safety Precautions....................1 Chapter 2 Battery Introduction and Instructions..............2 2.1 Battery Introduction....................2 2.2 Instructions........................2 2.3 Display Instrument.....................3 2.4 Battery Nameplate.....................4 Chapter 3 Charging......................... 5 Chapter 4 Storage........................7 Chapter 5 Transportation......................7 Chapter 6 Common Problems and Solutions..............

  • Page 86: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions CAUTION • DO NOT short-circuit the positive and negative terminals of the battery. • Do not collide, handle gently, and avoid the battery being subjected to excessive vibration, external impact, high drop, etc. • DO NOT place the battery or battery pack in a corrosive chemical environment.

  • Page 87: Chapter 2 Battery Introduction And Instructions

    Chapter 2 Battery Introduction and Instructions 2.1 Battery Introduction Battery model ICE301B Battery weight Rated voltage Cell material 220AH Rated capacity Battery size 705X565X266 Charger voltage Charger current 2.2 Instructions 1. Due to the product in transit or inventory, the lithium battery must be fully charged with the vehicle-specific charger before the first use (do not mix with other models of chargers or use other modified equipment), and then it can be used;...

  • Page 88: Display Instrument

    and removal when there is an external weight; please use two hooks to hang on the lifting rings during the lifting process, and gently lift it to keep it stable and not inclined; 9. The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies;...

  • Page 89: Battery Nameplate

    2.4 Battery Nameplate Name Name Battery model Cell Type Nominal Voltage Nominal Capacity Nominal Energy Version NO. Battery Weight Date Serial No.

  • Page 90: Chapter 3 Charging

    Chapter 3 Charging 1. This battery can only be charged with the vehicle-specific charger, other chargers may cause battery damage. 2. The normal charging temperature range of the battery is: 5°C ~ 40°C, please do not charge in the environment beyond the normal temperature range; 3.

  • Page 91: Chapter 4 Storage

    Charging procedure: • Move the forklift truck to the vicinity of the charger. • Check the charger before starting charging. • Check if the battery voltage to be charged matches the charger. (Please refer to the nameplate for rated output of the charger) •...

  • Page 92: Chapter 5 Transportation

    Chapter 5 Transportation 1. During the loading, unloading and transportation process, severe vibration and large external impact should be avoided, and throwing, rolling, inverting, squeezing and excessive stacking are prohibited; 2. Prevent rain during transportation; 3. Ensure that the battery or battery pack has been disconnected from the load or charging device before transportation, without any form of charging and discharging.

  • Page 93: Chapter 6 Common Problems And Solutions

    Chapter 6 Common Problems and Solutions During the use and maintenance of the lithium-ion battery, the battery or battery system may have one or more of the following abnormal conditions, please organize the professional engineers and technicians to perform the necessary processing according to the instructions in this manual;...

  • Page 94: Chapter 7 Maintenance

    Chapter 7 Maintenance 7.1 Daily Maintenance 1. It is necessary to arrange professionals for care during the charging operation, especially when the battery is almost fully charged; make sure that the plug and the socket are in good contact during the charging process to ensure that the charging device works normally and ensure that the connection points of the battery pack are in good contact.

  • Page 95: Disposal Of Used Battery Packs

    a month); 5. Check the insulation resistance between the battery pack and the vehicle body to ensure that the resistance value meets the Chinese national standard ( 500Ω/V) and to ensure that there is no electric leakage with the battery (once a month); 7.3 Disposal of Used Battery Packs To prevent environmental pollution, the battery should be sent to a local recycling center or a dedicated lithium bat.

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