EP Equipment EPL1531 Operation Manual
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EP Equipment EPL1531 Operation Manual

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Operation Manual
EPL1531
Original Instruction
Part No. 508000003738
V1 07/2020

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Summary of Contents for EP Equipment EPL1531

  • Page 1 Operation Manual EPL1531 Original Instruction Part No. 508000003738 V1 07/2020...
  • Page 2 Please strictly adhere to these safety instructions to avoid personal injury or major damage to equipment. Please pay attention to the important safety instructions. Pay attention to Instructions. EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA Tel: + 86-571-28023920 Website: www.ep-ep.com...
  • Page 3 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA We declare that the Industrial truck: according to these operation manual Type: according to these operation manual complies with the most recent version of Machinery Directive 2006/42/EC.

  • Page 4: Table Of Contents

    Table of contents A Application ..........................A1 B Truck Description .........................B1 1.1 Application ..........................B1 1.2 Truck assemblies ........................B2 1.2.1 Control handle .........................B3 1.2.2 Key switch ........................B4 1.2.3 Charging indicator ......................B4 1.2.4 Emergency reverse button ....................B5 1.3 Identification points and data plates ...................B6 1.3.1Truck data plate ........................B7 1.4 Standard version specifications ..................B8 1.4.1Performance data for standard trucks ................B8...
  • Page 5 G Pallet Truck Maintenance ....................G1 1.1 Operational safety and environmental protection ...............G1 1.2 Maintenance safety regulations ..................G1 1.3 Servicing and inspection.....................G2 1.3.1Maintenance checklist ......................G3 1.3.2 Lubrication points ......................G4 1.4 Maintenance Instructions....................G6 1.4.1Prepare the truck for maintenance and repairs ..............G6 1.4.2 Remove the cover ......................G6 1.4.3 How to add oil ........................G7 1.4.4 How to add grease ......................G7 1.4.5 Checking the fuses ......................G7...

  • Page 6: A Application

    A Application The truck described in these operation manual is designed for transporting loads. It must be used, operated and maintained according to the information presented in this operation manual. Any other uses exceed the design scope and can lead to injury to persons or damage to equipment and property.
  • Page 7 Intended use The truck is designed for transporting and stacking the loads indicated in the load capacity diagram. Especially: In accordance with the safety rules of your industry association • Other local regulations • In all cases, the people in charge, particularly operators and service personnel, must comply with the specific approved rules for the use of industrial trucks.

  • Page 8: B Truck Description

    B Truck Description Application The truck is intended for transporting goods on a level floor. It can pick up pallets that are open to the ground or trolleys. Permissible application temperature range of truck -10°C to 40°C. Lithium-ion battery operation application 0°C to 40°C.

  • Page 9: 1.2 Truck Assemblies

    1.2 Truck assemblies Control handle Forks Control lever Emergency stop switch Lift cylinder Lowering lever Driving wheel Load wheels Battery Box REV. 05/2020...
  • Page 10 1.2.1 Control handle Fig1113-00006OM Fig1113-00006OM Item Function Control / Display "Horn" button Activates the horn. Press the lift button and hold. The forks will be lifted "Lifting" button to its maximum height and stop on its own. Pull the lowering lever and hold. The forks will be Lowering lever lowered to its minimum height and stop on its own.

  • Page 11: 1.2.2 Key Switch

    1.2.2 Key switch Connect and interrupt the control current. Key switch When pulling out the key switch, the • control current of the truck will be interrupted; When inserting the key switch, the • control current of the truck will be connected.
  • Page 12 • Under-voltage of single cell battery: The green light repeats in a cycle of flashing once in 1 second, pausing for 2 seconds and then flashing twice, pausing for 3 seconds. Over-voltage of single cell battery: The green light repeats in a cycle of flashing once in 1 •...

  • Page 13: Identification Points And Data Plates

    1.3 Identification points and data plates Item Description Item Description Hydraulic oil label Anti pinch hand label Charging trouble light label Function label Nameplate Lithium-ion label “Instructions” label Type label No riding label Right Front Left REV. 05/2020...
  • Page 14 1.3.1 Truck data plate For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description MODEL TYPE RATED DRIVE POWER SERIAL NO. BATTERY VOLTAGE MANUFACTURE DATE MAX BATTERY WEIGHT RATED CAPACITY MIN BATTERY WEIGHT UNLADEN MASS WITHOUT LOAD CENTER BATTERY...

  • Page 15: Standard Version Specifications

    Standard version specifications Technical specification details in accordance with VDI 2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard trucks Distinguishing mark Manufacturer Model EPL1531 designation Drive unit Battery Operator type Pedestrian rated capacity 1500 Load center distance...

  • Page 16: Dimensions

    Tyre size, driving Ф210x70 wheels(diameter×width) Tyre size, loading Ф80x60 wheels(diameter×width) (Ф74x88) Wheels, number driving, 1x, 4(1x, 2) caster/loading (x=drive wheels) Track width, front,driving side Track width,rear,loading 410 (535) side Dimensions Lift height Height drawbar in driving 750/1190 position min./max. 4.15 Lowered height 4.19 Overall length...
  • Page 17 Lowering speed, laden/ m/ s 0.09/0.06 unladen Max. gradeability, laden/ 6\16 unladen 5.10 Service brake type Electromagnetic Electric-engine Drive motor rating S2 60 0.75 Lift motor rating at S3 15% The maximum allowed size 200x100x300 battery Battery voltage/nominal V/ Ah 24V/20 capacity K5 Battery weight...
  • Page 18 1.4.2 Dimensions REV. 07/2020...

  • Page 19: C Safety

    C Safety Before operation Before using the truck, inspect the work area. It should be neat, well lit, adequately ventilated, and free from hazardous material. Aisles and roadways should be unobstructed and well ma- rked. Operators must know the classification for the truck and use the truck only in permissible areas.

  • Page 20: Travel

    Travel The truck is designed for operation on smooth, dry surfaces such as warehouse and factory floors, loading docks or paved areas. Under all travel conditions operate the truck at a speed that will permit it to be brought to a stop in a safe manner. Avoid running over loose objects on the roadway surface.

  • Page 21: Battery Safety

    Be especially cautious when driving the truck on ramps or bridge plates. Be sure to maintain a safe distance from each edge. Before driving the truck over a ramp or bridge plate, verify that its position is secured to prevent movement. Never exceed the rated capacity of a ramp or bridge plate.

  • Page 22: 1.5 Emc-Electromagnetic Compatibility

    1.5 EMC-Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key quality feature of the truck. EMC involves • Limiting the emission of electromagnetic interference to a level that ensures the troublefree operation of other equipment in the environment. • Ensuring sufficient resistance to external electromagnetic interference so as to guarantee proper operation at the planned usage location under the electromagnetic interference conditions to be expected there An EMC test thus firstly measures the electro-magnetic interference emitted by the truck and secondly checks it for sufficient resistance to...

  • Page 23: D Transport And Commissioning

    D Transport and Commissioning Truck transport Place the truck on a wooden pallet. NOTE Only use haulage equipment with sufficient load capacity. The load weight is greater than the net weight of the truck (including battery • weight). The load weight does not just include the net weight of the truck, it also includes the •...

  • Page 24: Using The Truck For The First Time

    • Prevent the truck from rolling away. • Remove the cover(see section 1.4.2 Remove the cover -G). • Screw in two screws(2), M4 *35mm)until the truck can be moved (no braking action). • After setting down the truck at the destination, unscrew two screws(2). •...

  • Page 25: E Operation

    E Operation Safety regulations for the operation of pallet trucks Driving permission: The fork lift truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his representative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck.

  • Page 26: Driving, Steering, Braking

    The truck is equipped with a static-return-to-neutral function. If the control handle is held in its working range (M) when the truck is turned on, the travel function will not operate. The control handle must then be returned to either end position and then moved back into its working range to enable travel.

  • Page 27: Loading

    Counter-current braking: While driving, switch the controller to the opposite direction. • The truck is decelerated by counter-current braking until it starts moving in the opposite • direction. In case of emergency, the service brake must be used to brake the truck. Braking using the service brake: Tilt the control shaft upwards or downwards into one of the braking ranges (B).
  • Page 28 Take care not to disturb any adjacent loads, or those which may be to the side or in front of the load being handled. Loads should be laid out as follows: Line up loads with a small space between each one and its neighbour to avoid any fouling. CAUTION Only transport loads that have been positioned and secured in accordance with regulations.

  • Page 29: Raising And Lowering The Forks

    Unloading Carefully drive the truck to the desired location. Carefully drive the truck to the unloading area. Lower the load until the fork arms are free from the pallet. Back the truck away in a straight line. Raise the forks to mid-height. CAUTION Take care not to disturb any adjacent loads, or those which may be to the side or in front...

  • Page 30: Using The Truck On A Slope

    Using the truck on a slope NOTE Incorrect use of the truck on slopes places stress on the traction motor, brakes and battery. Be particularly careful near slopes: Never attempt a slope with a gradient • greater than that specified in the truck’s data sheet.

  • Page 31: Hoisting The Truck(See 1.3 Dentification Points And Data Plates)

    Hoisting the truck This section explains the attachment of lifting equipment to the truck for the purpose of hoisting. Many methods of rigging to a crane or hoist are possible. Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual. Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting.

  • Page 32: Operator Daily Checklist

    Operator daily checklist At the beginning of each shift, inspect your truck by using the EP operator’s daily checklist. If necessary, refer to the Maintenance section of this manual for details on how to carry out this inspection. Check for damage and maintenance problems. Any necessary repairs must be completed before the truck is operated.
  • Page 33 Operator's Daily Checklist Date Operator Truck No. Department Runtime Meter Reading Daily Check Items O.K.(√) Remark Check for fluid leakage Check forks and chassis Check battery capacity Check decal condition Check control handle pivot Check operating controls Check the load wheels Check the drive wheels Check electro-magnetic brake function...

  • Page 34: F Battery Maintenance & Charging

    Voltage/ Rated Dimension Charging Tuck type capacity(V/AH) (mm) time(h) Internal EPL1531 24/20 200*100*300 Charging the battery Safety regulations for charging the battery • Before charging, check all cables and plug connections for visible signs of damage. • Before start and finish charging make sure power is turn OFF.

  • Page 35: Battery Removal And Installation

    NOTE A fully charged battery will provide approximately 2 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Battery removal and installation Park the truck securely(See Parking the truck securely ) and turn off the power before removal and installation of the battery.

  • Page 36: Daily Maintenance

    Daily maintenance • When it is displayed in the display instrument that the electric quantity is insufficient, please charge timely without any excessive discharging. Please refer to 2.2.3 display instrument for details. • Maintain clean the surface of the battery. Storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.

  • Page 37: Transportation

    Transportation Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch.

  • Page 38: G Pallet Truck Maintenance

    Pallet Truck Maintenance Operational safety and environmental protection The servicing and inspection operations contained in this chapter must be performed in • accordance with the intervals indicated in the service checklists. • Only use original spare parts that have been certified by our quality assurance. Used parts, oils and fuels must be disposed of in accordance with the applicable environmental protection regulations.

  • Page 39: Servicing And Inspection

    Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck. Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment.

  • Page 40: 1.3.1Maintenance Checklist

    1.3.1Maintenance checklist Maintenance ● interval Brake Check brake plate clearance ● Electrics Test instruments, displays and control switches. ● Test warning and safety device. ● ● Make sure wire connections are secure and check for damage. Test micro switch setting. ●...

  • Page 41: 1.3.2 Lubrication Points

    1.3.2 Lubrication Points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix different types and specifications of lubricants with each other (except for those can be mixed under clear statement).
  • Page 42 Table 1 Lubricants Code Type Specification Amount Position Hydraulic Anti-wear hydraulic oil L-HM32 180-200mL System Sliding surface Multi-purpose grease Polylub GA352P Appropriate amount (See Table 1) Grease (MoS 100 grams Gearbox Table 1 Sliding Surface Lubrication Table Code Position Steering shaft Drive Wheel Long Shaft REV.

  • Page 43: Maintenance Instructions

    Maintenance Instructions Prepare the truck for maintenance and repairs 1.4.1 All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: • Park the truck securely (See Parking the truck securely). Remove the key to prevent the truck from accidentally starting.

  • Page 44: How To Add Oil

    1.4.3 How to add oil It is necessary to add hydraulic oil when you heard explosion sound from pipe during lifting. • Prepare the truck for maintenance and repairs (See Maintenance Instructions). • Remove the hydraulic cover.(See • Section1.4.2). • Add hydraulic oil of the correct grade (See Lubrication point).

  • Page 45: Recommissioning

    1.4.6 Recommissioning The truck may only be recommissioned after cleaning or repair work, once the following operations have been performed. • Test horn. • Test emergency brake switch. • Test brake. • Lubricate the truck in accordance with the maintenance point. Do follow the daily checklist.

  • Page 46: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents G9

    Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 47: H Troubleshooting

    H Troubleshooting If the fault cannot be rectified after carrying out the remedial procedure, notify the Manfacture's se- vice department, as any further troubleshooting can only be performed by specially trained and qualified service personnel. Fault Probable Cause Action Truck does –Battery connector not plugged –Check the battery connector and not start.
  • Page 48 Error Message BLINKS BLINKS Explanation Possible cause digit 1 digit 2 Error text 1. Temperature >80°C or < -10°C. 2. Excessive load on vehicle. over-/under-temperature THERMAL FAULT 3 . O p e r a t i o n i n e x t r e m e cutback environments.
  • Page 49 Error Message BLINKS BLINKS EXPLANATION Possible cause digit 1 digit 2 Error text 1.Misadjusted throttle. HPD fault present >10 WIRING FAULT 2 . B r o k e n t h r o t t l e p o t o r sec.

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