EP Equipment JX0-30 Operation Manual
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EP Equipment JX0-30 Operation Manual

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Operation Manual
JX0-30/JX0-33
Original Instruction
Part No.508000001785
V7 08/2019

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Summary of Contents for EP Equipment JX0-30

  • Page 1 Operation Manual JX0-30/JX0-33 Original Instruction Part No.508000001785 V7 08/2019...
  • Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s With business all over the world, EP has thousa- leading companies manufacture, design material nds of employees and hundreds of agents world- handling equipment and provide related service. wide to provide our global customers with prompt With over 100,000 square metres plant it produces local service.
  • Page 3 Note: After registration, please send email to info@ ep-care.com to activate your account EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA Tel: + 86-571-28023920 Website: www.ep-ep.com Email: info@ep-care.com...
  • Page 4 Machinery Directive 2006/42/EC. Personnel authorised to compile the technical documents: See EC/EU Declaration of Conformity EP EQUIPMENT CO., LTD EC/EU Declaration of Conformity The manufacturer declares that this task support vehicle complies with the EC Machinery Directive and the provisions of other applicable EC/EU directives effective at the time of sale.

  • Page 5: Table Of Contents

    Table of contents A Application ..........................A1 1.1 Intended use ........................A2 1.2 Improper use ........................A2 B Truck Description ........................B1 1.1 Application ..........................B1 1.2 Functional Description .......................B1 1.3 Control elements and displays ...................B3 1.3.1 Display .......................... B6 1.4 Standard Version Specifications ..................B9 1.4.1Performance data for standard truck ................
  • Page 6 Table of contents F Battery Maintenance & Charging ..................F1 1.1 Safety regulations for handling acid batteries ..............F1 1.2 Battery type & dimension....................F1 1.3 Charging the battery ......................F2 1.4 Battery removal and installation ..................F3 1.5 Battery maintenance......................F5 1.6 Battery Disposal .........................F5 G Truck Maintenance ......................G1 1.1 Operational safety and environmental protection ...............G1 1.2 Maintenance Safety Regulations ..................G1...

  • Page 7: A Application

    A Application The truck described in the present operator manual is an truck designed for lifting and transport- ing load units. In the raised position, a pressure-sensitive switch monitors the area between the drive system and the operator platform. If the area is occupied(e.g.by an object or person), lowering is stopped.

  • Page 8: Intended Use

    Intended use The following operations are in accordance with regulations and are permitted: Order picking of goods • Taking goods up or down from areas not comfortably reached without a ladder • Lifting and lowering by the operator on the operating platform •...
  • Page 9 The following basic safe operating practices must be observed to ensure the safety of operators and others.Never operate the truck in environments with s potentially explosive atmosphere. The flowing operations are prohibited: •Lifting and carrying people, with the exception of the driver on the operator platform. •Pushing or puling of loads.

  • Page 10: B Truck Description

    B Truck Description Application The truck is an electric one which is designed to transport and pick goods on level ground. Small items can be placed and carried on the storage table. The low overall height and platform height allow it to be driven through doorways. In the raised position, a pressure- sensitive switch monitors the area between the drive system and the operator platform.
  • Page 11 Controls and Displays The drive functions are activated via ergonomic thumb movement to ensure fatigue-free operation without stressing the wrists; The display units show important driver information such as truck status reports (e.g. faults), battery capacity and time etc. Hydraulic system All hydraulic operations are controlled by a hydraulic pump.

  • Page 12: Control Elements And Displays

    Control elements and displays Control panel Chassis Storage table Load wheels Lift mast Lift platform Additional storage table Hydraulic pump Drive wheel Driving lamp Controller Safety Gates Caster Emergency operation area Emergency stop switch Blue lamp Charger socket Battery Lithium Battery (option) REV.
  • Page 13 Item Function Control / Display Operating information and warning message Display unit display. "Lifting" button Lift the storage table. "Lowering" button Lower the storage table. "Horn" button Activates the horn. "Lifting" button Lift the lift platform. "Lowering" button Lower the lift platform. Switches control current on and off.
  • Page 14 Item Control / Display Function LED Lamp Display charging status Emergency stop Disconnects the circuit, all electrical functions are switch deactivated. Lower the lift "Lowering" button platform. Cooperate with the only for service Low control lift and lower button "Lifting" button Lift the lift platform.

  • Page 15: Display

    1.3.1 Display Item Component Function The position of the drive wheel is Steering signal shown here. When the electricity is less than10%, the lamp will illuminate.Must prevent Battery discharge indicator the battery from over discharging, please charge. •Always on, dead man switch opened. Working status signal •...
  • Page 16 Each light indicates the status of its corresponding switch, whether the switches are working normally can be judged from the status of the lights. For details, refer to the table below. Item Component Item Component Dead man switch and sensor right hand enable switch switch inclination sensor switch...
  • Page 17 Error Code 2 = Traction controller Controller number 6 = Steering controller Error code note Note: Consult the service manual The driving speed depends on the lifting height of the platform Driving speed Unit: Km/h Lift platform height ( mm ) Speed 0 - 500 500 - 1000...

  • Page 18: Standard Version Specifications

    1.4 Standard Version Specifications Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard truck Distinguishing mark Manufacturer Model designation JX0-30 JX0-33 Drive unit Electrics Electrics Operator type standing standing rated capacity Wheelbase...

  • Page 19: 1.4.2 Dimensions

    1.4.2 Dimensions REV. 08/2019...
  • Page 20 1.5 Data plate and Identification points Left Right REV. 08/2019...
  • Page 21 Back REV. 08/2019...
  • Page 22 Left Right REV. 08/2019...
  • Page 23 <0.5 max336kg REV. 08/2019...
  • Page 24 Item Description Key Switch Lifting button, Lowering button, horn button label Information sign " Never standing " Information sign "Never stand under the platform " Emergency Lowering label Information sign " This platform is not insulatied" Emergency operation area ( under cover,only for service) Anti- pinch hand label Power shut off Forward/Reverse travel...
  • Page 25 No operation permitted in wind. No operation permitted in wind unless platform is completely lowered. Maintain clearance to the ceiling. -No operation permit under power lines. Carrying loose objects : -No loose objects may be carried on the operator platform. -Secure objects against falling.

  • Page 26: Platform Safety

    Platform safety KEEP YOUR FEET ON THE FLOOR BOARD Don't climb on any part of the vehicleor use any other item to standon. SAFETY FUNCTION OF THE GATE The gates must be closed before you can lift or drive, the gates are kept closed while you are lifted.

  • Page 27: Be A Safety Operator

    Be a safe operator DRIVE CAUTIOUSLY, BE ALERT Keep the gates closed when you are elevated. Keep your entire body inside the operator area, no matter how slow the vehicle is moving. A hand or foot caught between the vehicle and a solid object will be crushed or even cut off.
  • Page 28 Be careful you don't pin or crush someone. For example: Never drive your vehicle toward anyone standing in front of a fixed object. Never allow passengers anywhere on your vehicle. Make certain the area around and under you is clear of people before lowering or traveling.
  • Page 29 WATCH OUT FOR PEOPLE AROUND YOU Pedestrians always have the right-of-way. They can't control your vehicle. Start out slowly and don't drive too close to them. Be careful at intersections. Check around the vehicle and under the platform before lowering or driving. THERE IS NO SAFE PLACE FOR PASSENGERS Never allow anyone to stand or ride anywhere on your vehlicle.
  • Page 30 AVOID TIPOVERS Never overload your vehicle. Distribute loads evenly. Watch out for overhead obstructions like pipes or electrical conduits. Stay away from the drop-offs. Be sure your path is clear of debris,holes or anything that could cause a tip over. KEEP YOUR VEHICLE UNDER CONTROL Max angle of ground 0,5 degree.Be extra careful and drive slowly over spills or wet floors.Don't drive over things in the path.

  • Page 31: 1.8 Truck Data Plate

    1.8 Truck data plate For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description PRODUCT NAME SERIAL NUMBER MODEL TYPE MANUFACTURE DATE MAX INCLINATION WITH OCCUPANT NUMBER PLATFORM LIFTED MAX INCLINATION WITH MIN BATTERY WEIGHT PLATFORM DOWN RATED DRIVE POWER...

  • Page 32: C Safety

    C Safety Before Operation Before using the truck, inspect the work area. It should be neat, well lit, adequately ventilated, and free from hazardous material. Aisles and roadways should be unobstructed and well ma- rked. Operators must know the classification for the truck and use the truck only in permissible areas.
  • Page 33 Negotiating slopes and inclines The slopes or inclines must be clean and non-slip. It should be possible to travel along them according to the technical specifications of the truck. The truck must always be driven with the load facing uphill. It is forbidden to tum, drive at an oblique angle, or park the truck on inclines or slopes. Negotiating lifts, loading ramps and docks Lifts may only be used if they have sufficient capacity, are suitable for driving on and authorized for truck traffic by the operating company.

  • Page 34: Battery Safety

    Battery Safety WARNING Batteries contain dissolved sulfuric acid, which is poisonous and caustic. Batteries also can produce explosive gases. Remain aware of the following information. Wear protective equipment (protective apron and gloves) and protective glasses when • working with battery acid. If clothing, skin or eyes come into contact with battery acid, immediately flush the affected areas with water.

  • Page 35: D Transport And Commissioning

    D Transport and Commissioning Transport WARNING Accidental movement during transport Improper fastening of the JX0 during transport can result in serious accidents. Loading must only be performed by special personnel trained for this purpose.The specialist personnel must be instructed in securing loads on roads on road vehicles and handling load securing devices.In each case, correct measurements must be taken and appropriate safety measures applied.

  • Page 36: Hoisting The Truck

    Hoisting the Truck This section explains the attachment of lifting equipment to the truck for the purpose of hoisting. Many methods of rigging to a crane or hoist are possible. Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual. Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting.

  • Page 37: Operating The Truck Without Its Own Drive System

    Operating the truck without its own drive system This operating mode is not permitted when negotiating inclines and gradients. If the truck has to be moved after a failure has rendered it immobile, proceed as follows: Set the emergency stop switch “OFF”. Set the key switch “OFF”...

  • Page 38: Using The Truck For The First Time

    Using the Truck for the First Time Only operate the truck with battery current. Preparing the truck for operation after delivery or transport. Procedure • Check whether is complete. • Check the hydraulic oil level. • Install the battery if necessary, (see Battery removal and installation" on ) do not damage battery cable.

  • Page 39: E Operation

    E Operation Safety Regulations for the Operation of truck Operator training The truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the owner or his representative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck.

  • Page 40: Industrial Truck Operation

    • Visually inspect the entire truck (in particular wheels and storage table) for obvious damage. • Visually inspect the battery attachment and cable connections. • Check the storage table for visible damage such as cracks. • Check wheels for wear and damage. •...

  • Page 41: Travel, Steering, Braking

    1.3.2 Travel, Steering, Braking The following definitions apply to travel direction specifications. Item Travel direction Left Reversing/drive direction Right Forward REV. 08/2019...

  • Page 42: Start Of The Tuck To Drive

    1.3.3 Start of the tuck to drive • Close the safety gates. Insert the key in the key switch(5) and turn it to • the “ON” position . Pull up the emergency stop switch(3) . • Apply the drive deadman switch(2). •...

  • Page 43: Steering

    1.3.4 Steering Use steering wheel (1) to steer the truck in the required direction. 1.3.5 Braking The brake performance of the truck depends largely on the ground conditions. The driver must take this into account when operating the truck.The driver must be looking ahead when travelling.

  • Page 44: 1.4 Lifting And Lowering Of Platform

    1.4 Lifting and Lowering of platform • Close the safety gates. • Insert the key in the key switch and turn it to the “ON” position . • Pull up the emergency stop switch. Apply the drive deadman switch. • Left hand in sensor switch position.

  • Page 45: Transporting Loads

    CAUTION While lowering the lift platform, the truck sounds an intermittent alarm beeper. Transporting loads Always transport loads with storage table. • • Gradually accelerate the truck. Travel at a constant speed. • Always be prepared to brake. Only stop suddenly in dangerous situations. •...

  • Page 46: Lifting And Lowering Of Storage Table

    Lifting and Lowering of storage table Ensure there are no other people standing underneath the raised load and driver's cab. Instruct other people to move out of the hazardous area. • Close the safety gates. • Insert the key in the key switch (8) and turn it to the “ON”...

  • Page 47: Maintenance Work

    WARNING You could be struck or crushed by the lowering platform, keep your entire body away from area under platform. WARNING Can not climb out while the lift platform is elevated. The lift mast cannot be climbed safely. An elevated lift platform has a high center of gravity and can be tipped easily. Standing on or leaning out from the outside of a cage rail may cause the lift vehicle to tip over.

  • Page 48: Operator Daily Checklist

    1.10 Operator daily checklist At the beginning of each shift, inspect your truck by using the EP Operator’s Daily Checklist. If necessary, refer to the Maintenance section of this manual for details on how to carry out this inspection. Check for damage and maintenance problems. Any necessary repairs must be completed before the truck is operated.
  • Page 49 Operator's Daily Checklist Date Operator Truck No. Department Runtime Meter Reading Daily Check Items O.K.(√) Remark Check the entire truck from outside for damage and leaks. Check drive wheels and load wheels for damage Check Battery Connector Check storage table for damage Check Decal Condition Check Operating Controls Check the Horn...
  • Page 50 NOTE: REV. 08/2019...

  • Page 51: F Battery Maintenance & Charging

    Battery Maintenance & Charging Safety regulations for handling acid batteries The truck must be parked and kept safe before any operations on batteries are under taken. Fire protection measures: Smoking and naked flames are not permitted when handling batteries. No inflammable substances or spark-generating materials must be present or stored within a distance of 2 meters of the truck parked for battery re-charging.

  • Page 52: Charging The Battery

    Charging the battery Safety regulations for Charging the battery • Before charging, check all cables and plug connections for visible signs of damage. • Before start and finish charging make sure power is turn OFF. • It is essential to follow the safety regulations of the bat- tery and charging station manufactures.

  • Page 53: Battery Removal And Installation

    NOTE A fully charged battery will provide approximately 3 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
  • Page 54 Battery Nameplate Name Name Maintenance-Free Charging capacity(for Sealed Battery JX0) Deep Cycle Capacity Charge settings Reserve capacity Nameplate of internal charger Name Name Model Output Input REV. 08/2019...

  • Page 55: Battery Maintenance

    Battery removal: Take off the five screws(1) and the front cover • (2). Expose the battery(3). • Attach the hooks to the battery hand(or • battery strap). Carefully lift the battery out of the truck. • Battery maintenance Do not deep charge battery: If you discharge the energy of battery completely till the trucks do not move any more, you will •...

  • Page 56: G Truck Maintenance

    Truck Maintenance Operational safety and environmental protection The servicing and inspection operations contained in this chapter must be performed in • accordance with the intervals indicated in the service checklists. • Only use original spare parts that have been certified by our quality assurance. Used parts, oils and fuels must be disposed of in accordance with the applicable environmental protection regulations.

  • Page 57: Servicing And Inspection

    Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Hydraulic hoses The hoses must be replaced every six years. When replacing hydraulic components, also replace the hoses in the hydraulic system. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the truck.

  • Page 58: 1.3.1Maintenance Checklist

    1.3.1Maintenance Checklist ● Maintenance interval Brake Check magnetic brake air gap. ● Electrics Test instruments, displays and control switches. ● ● Test warning and safety device. ● Make sure wire connections are secure and check for damage. ● Test micro switch setting. Check contactors and relays.

  • Page 59: 1.3.2 Lubrication Points

    1.3.2 Lubrication Points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix different types and specifications of lubricants with each other (except for those can be mixed under clear statement).
  • Page 60 Table 1 Lubricants Code Type Specification Amount Position Anti-wear hydraulic oil L-HM46 See the table Hydraulic Low temperature anti-wear below System L-HV32 hydraulic oil (cold storage) Grease (MoS 100 grams Gearbox Lifting Height (mm) Quantity (L) Max height 3000 Check the hydraulic oil level CAUTION Do not add hydraulic oil that contains impurities.

  • Page 61: Maintenance Instructions

    1.3.3 Maintenance Instructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs.
  • Page 62 How to add grease (See Lubrication Points) • Prepare the truck for maintenance and repairs (Maintenance Instructions). • Add grease of the correct grade to oil cup(Lubrication Schedule). • Add transmission oil every 500 operating hours, or at least annually. Re-installation in the reverse order.

  • Page 63: Decommissioning The Truck

    Decommissioning the truck If the truck is to be decommissioned for a long period, it must be parked in a frost-free and dry location. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.

  • Page 64: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual Incidents G9

    Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 65: H Troubleshooting

    H Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. If the fault cannot be rectified after carrying out the remedial procedure, notify the manufacturer ’ s service department ,as any further troubleshooting can only be performed by specially trained and qualified service personnel.The manufacturer has a customer service department specially trained for these tasks.

  • Page 66: Appendix

    APPENDIX REV. 08/2019...

  • Page 67: Lithium Battery Use And Maintenance Manual

    Lithium Battery Use and Maintenance Manual Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery and Kion group provider declares that: the lithium- ion battery conforms with the provisions of the following EU directive 2014/30/EU in accordance with EN 12895 This declaration of conformity with EU directives applies only to battery use that conforms to the recommendations described in the operating instructions.

  • Page 68: Instructions

    CAUTION • DO NOT short-circuit battery. • DO NOT collide, handle gently, and avoid excessive vibration, high drop, etc. DO NOT place the battery or battery pack in a corrosive chemical environment. • DO NOT charge the battery without a charging device or with a charging device that we do •...

  • Page 69: Lithium Battery Nameplate

    and removal when there is an external weight; please use two hooks to hang on the lifting rings during the lifting process, and gently lift it to keep it stable and not inclined; • The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies;...

  • Page 70: Charging

    Identification W A R N I N G No hot plugging Beware of corrosion No stepping no surface No fireworks Must wear protective gloves Rainy Day Driving When the water depth of the road area is less than 30cm, and the vehicle should pass the wading section at a uniform speed of 5km/h to 10km/h;...

  • Page 71: Storage

    WARNING Lithium batteries are strictly prohibited from overcharging and over discharging. CAUTION 1. The normal charging temperature range of the battery is: 5°C~40°C. 2. The voltage difference between the maximum and minimum cell voltages during charging is less than 0.1V. 3.
  • Page 72 Transportation Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch.

  • Page 73: Common Problems And Solutions

    • Use packaging that complies with international regulations • Use the original packaging, if possible. Use sturdy packaging capable of bearing the weight of the batteries. Store it in a dry place. • Wedge the battery well in the packaging to prevent it moving during transport •...

  • Page 74: Maintenance

    1.1.6 Maintenance Daily Maintenance • It is necessary to arrange professionals for care during the charging operation, especially when the battery is almost fully charged; make sure that the plug and the socket are in good contact during the charging process to ensure the normal work of the charging device and good contact of the connection points of the battery pack.

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Jx0-33

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