EP Equipment JX1-32 Operation Manual

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Operation Manual

JX1-32/JX1-36/JX1-41/JX1-48

JX0-30/JX0-33

Original Instruction

Part No. 508000001788

V5 08/2019

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Summary of Contents for EP Equipment JX1-32

Page 1 Operation Manual & JX1-32/JX1-36/JX1-41/JX1-48 JX0-30/JX0-33 Original Instruction Part No. 508000001788 V5 08/2019...
Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s With business all over the world, EP has leading companies manufacture, design material thousands of employees and hundreds of agents handling equipment and provide related service. worldwide to provide our global customers with With over 100,000 square metres plant it produces prompt local service.
Page 3 Note: After registration, please send email to info@ ep-care.com to activate your account EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA Tel: + 86-571-28023920 Website: www.ep-ep.com Email: info@ep-care.com...
Page 4 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA We declare that the Truck: according to these operation manual Type: according to these operation manual complies with the most recent version of Machinery Directive 2006/42/EC.
Page 5 Table of contents A Application ..........................A1 1.1 Intended use ........................A2 1.2 Improper use ........................A2 B Truck Description ........................B1 1.1 Application ..........................B1 1.2 Functional Description .......................B1 1.3 Control elements and displays ...................B3 1.3.1 Display unit controls displays,display for JX1 ..............B8 1.3.2 Display for JX0 ......................B10 1.4 Standard Version Specifications ..................B12 trucks 1.4.1Performance data for standard...
Page 6 Table of contents G Pallet Truck Maintenance ....................G1 1.1 Operational safety and environmental protection ...............G1 1.2 Maintenance Safety Regulations ..................G1 1.3 Servicing and inspection.....................G2 1.3.1Maintenance Checklist .....................G3 1.3.2 Lubrication Points ......................G4 1.3.3 Maintenance Instructions....................G6 1.4 Decommissioning the industrial truck .................G8 1.4.1 Prior to decommissioning ....................G8 1.4.2 Restoring the truck to operation after decommissioning ..........G8 1.5 Safety checks to be performed at regular intervals and following any unusual incidents G9...
Page 7 A Application The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and maintained according to the information in these operation manual. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property.
Page 8 Intended use The following operations are in accordance with regulations and are permitted: Order picking of goods • Taking goods up or down from areas not comfortably reached without a ladder • Lifting and lowering by the operator on the operating platform •...
Page 9 •Do not stack loads or turn when driving on a ramp. •Do not operate the truck on loose or greasy surfaces. •Do not drive on uneven or obstructed surfaces. Never park the truck in a place that may obstruct fire extinguishers, fire escapes or aisles. •Do not dismount from the truck while it is moving.
Page 10 B Truck Description Application The truck is an electric one which is designed to transport and pick goods on level ground. Small items can be placed and carried on the storage table. The low overall height and platform height allow it to be driven through doorways. The low net weight means. that it can travel on lifts.
Page 11 Controls and Displays The drive functions are activated via ergonomic thumb movement to ensure fatigue-free operation without stressing the wrists; The display units show important driver information such as truck status reports (e.g. faults), battery capacity and time etc. Hydraulic system All hydraulic operations are controlled by a hydraulic pump.
Page 12 Control elements and displays Control panel Chassis Storage table Load wheels Lift mast Lift platform Additional storage table Hydraulic pump Drive wheel Driving lamp Controller Safety Gates Caster Emergency operation area Emergency stop switch Blue lamp Charger socket Battery Lithium Battery REV.
Page 13 Control panel Battery lock Storage table Battery Warning lamp deadman switch Cover Lift platform Controller Load wheels Caster Gates Frame Additional storage table Drive wheel Mast Hydraulic pump REV. 08/2019...
Page 14 Item Function Control / Display Operating information and warning message Display unit display. "Lifting" button Lift the storage table. "Lowering" button Lower the storage table. "Horn" button Activates the horn. "Lifting" button Lift the lift platform. "Lowering" button Lower the lift platform. Switches control current on and off.
Page 15 Item Control / Display Function Steering wheel Steers the truck in the required direction. "Horn" button Activates the horn. "Lifting" button Lift the lift platform. "Lowering" button Lower the lift platform. Switches control current on and off. Removing Key switch the key prevents the truck from being switched on by unauthorized personnel.
Page 16 Item Control / Display Function LED Lamp Display charging status Emergency stop Disconnects the circuit, all electrical functions are switch deactivated. Lower the lift "Lowering" button platform. Cooperate with the under cover,only for service Low control lift and lower button "Lifting"...
Page 17 1.3.1 Display unit controls displays,display for JX1 Low battery alarm lamp When the residual charge of the battery is less than 10%, the lamp will illuminate to prevent the battery from over discharging. Fault alarm lamp When the truck has fault, the lamp will illuminate.At this time, the Information display area of LCD screen will display the warning and fault indication.
Page 18 LCD screen Battery charge display area It will display the rate of charge here.Each cell represents 10% charge. For example, figure shows the truck has 80% charge. Information display area Displays the warning and fault indication(Error Message) Speed display area Displays travel speed.
Page 19 When the lift platform rises to 560 mm the vehicle automatically operates with crawl speed. Driving speed of JX1 Unit: Km/h speed mode Lift platform height ( mm ) Mode 1 Mode 2 Mode 3 Mode 4 driving mode 0 - 560 560 - 1900 1900- 2600 2600 - MAX.
Page 20 Item Component Function The position of the drive wheel is Steering signal shown here. When the electricity is less than10%, the lamp will illuminate.Must prevent Battery discharge indicator the battery from over discharging, please charge. •Always on, dead man switch opened. Working status signal •...
Page 21 Item Component Item Component Dead man switch and sensor right hand enable switch switch inclination sensor switch aux lift switch traction cutback switch3 aux lower switch traction cutback switch2 horn lift stop switch slack chains(NC) switch main lift switch sidegate switch forward switch traction cutback switch1 main lower switch...
Page 22 1.4 Standard Version Speciﬁcations Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard trucks Distinguishing mark Manufacturer Model designation JX0-30 JX0-33 Drive unit Electrics Electrics Operator type standing standing rated capacity Wheelbase 1095 1095 Weight...
Page 23 1.4.2 Dimensions REV. 08/2019...
Page 24 Distinguishing mark Manufacturer Model designation JX1-32 JX1-36 JX1-41 JX1-48 Electrics Electrics Electrics Electrics Drive unit Operator type standing standing standing standing rated capacity on front platform 1.5.1 Δ227 Δ227 rated capacity on behind platform 1.5.2 rated capacity on standing platform 1.5.3...
Page 25 REV. 08/2019...
Page 26 1.5 Data plate and Identiﬁcation points 5％，8％ REV. 08/2019...
Page 27 max272kg max5%，8% max200N REV. 08/2019...
Page 28 Item Description Key Switch Operation switch identification Information sign " Never standing " Information sign "Never stand under the platform " Emergency Lowering Information sign " This platform is not insulatied" Emergency operation area Risk of trapping Power shut off Forward travel Reverse Lifting button, Lowering button, horn button No operation permitted in wind...
Page 29 Platform safety KEEP YOUR FEET ON THE FLOOR BOARD Don't climb on any part of the vehicleor use any other item to standon. SAFETY FUNCTION OF THE GATE The gates must be closed before you can lift or drive, the gates are kept closed while you are lifted. Don't try to force the gates to open while you are lifted.
Page 30 Be a safe operator DRIVE CAUTIOUSLY, BE ALERT Keep the gates closed when you are elevated. Keep your entire body inside the operator area, no matter how slow the vehicle is moving. A hand or foot caught between the vehicle and a solid object will be crushed or even cut off.
Page 31 Be careful you don't pin or crush someone. For example: Never drive your vehicle toward anyone standing in front of a fixed object. Never allow passengers anywhere on your vehicle. Make certain the area around and under you is clear of people before lowering or traveling.
Page 32 WATCH OUT FOR PEOPLE AROUND YOU Pedestrians always have the right-of-way. They can't control your vehicle. Start out slowly and don't drive too close to them. Be careful at intersections. Check around the vehicle and under the platform before lowering or driving. THERE IS NO SAFE PLACE FOR PASSENGERS Never allow anyone to stand or ride anywhere on your vehlicle.
Page 33 AVOID TIPOVERS Never overload your vehicle. Distribute loads evenly Watch out for overhead obstructions like pipes or electrical conduits. Stay away from the drop-offs. Be sure your path is clear of debris,holes or anything that could cause a tip over. KEEP YOUR VEHICLE UNDER CONTROL Do not drive on ramps and grades if the platform is not fully lowered.
Page 34 1.6 Truck data plate(for JX1) For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description PRODUCT NAME SERIAL NUMBER MODEL TYPE MANUFACTURE DATE MAX INCLINATION WITH OCCUPANT NUMBER PLATFORM LIFTED MAX INCLINATION WITH MIN BATTERY WEIGHT PLATFORM DOWN RATED DRIVE POWER...
Page 35 Truck data plate(for JX0) For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description PRODUCT NAME MADE IN MODEL TYPE SERIAL NUMBER OCCUPANT NUMBER MANUFACTURE DATE MAX INCLINATION WITH MAX INCLINATION WITH PLATFORM DOWN PLATFORM LIFTED RATED DRIVE POWER...
Page 36 C Safety Before Operation Before using the truck, inspect the work area. It should be neat, well lit, adequately ventilated, and free from hazardous material. Aisles and roadways should be unobstructed and well ma- rked. Operators must know the classification for the truck and use the truck only in permissible areas.
Page 37 Negotiating slopes and inclines The slopes or inclines must be clean and non-slip. It should be possible to travel along them according to the technical specifications of the truck. The truck must always be driven with the load facing uphill. It is forbidden to turn, drive at an oblique angle, or park the truck on inclines or slopes. Negotiating lifts, loading ramps and docks Lifts may only be used if they have sufficient capacity, are suitable for driving on and authorized for truck traffic by the operating company.
Page 38 Battery Safety WARNING Batteries contain dissolved sulfuric acid, which is poisonous and caustic. Batteries also can produce explosive gases. Remain aware of the following information. Wear protective equipment (protective apron and gloves) and protective glasses when • working with battery acid. If clothing, skin or eyes come into contact with battery acid, immediately flush the affected areas with water.
Page 39 D Transport and Commissioning Transport WARNING Accidental movement during transport Improper fastening of the JX0/JX1 during transport can result in serious accidents. Loading must only be performed by special personnel trained for this purpose.The specialist personnel must be instructed in securing loads on roads on road vehicles and handling load securing devices.In each case, correct measurements must be taken and appropriate safety measures applied.
Page 40 Hoisting the Truck This section explains the attachment of lifting equipment to the truck for the purpose of hoisting. Many methods of rigging to a crane or hoist are possible. Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual. Both the attachment of lifting equipment to the truck and the hoisting operation itself must be performed by personnel experienced in hoisting.
Page 41 Operating the truck without its own drive system for JX0 This operating mode is not permitted when negotiating inclines and gradients. If the truck has to be moved after a failure has rendered it immobile, proceed as follows: Set the emergency stop switch “OFF”. Set the key switch “OFF”...
Page 42 Using the Truck for the First Time Only operate the truck with battery current. Preparing the truck for operation after delivery or transport. Procedure • Check whether is complete. • Check the hydraulic oil level. • Install the battery if necessary, (see Battery removal and installation" on ) do not damage battery cable.
Page 43 E Operation Safety Regulations for the Operation of truck Operator training The truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the owner or his representative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck.
Page 44 • Visually inspect the entire truck (in particular wheels and storage table) for obvious damage. • Visually inspect the battery attachment and cable connections. • Check the storage table for visible damage such as cracks. • Check wheels for wear and damage. •...
Page 45 1.3.2 Travel, Steering, Braking The following definitions apply to travel direction specifications. Item Travel direction Left Reversing/drive direction Right Forward REV. 08/2019...
Page 46 1.3.3 Start of the tuck to drive • Close the safety gates. Insert the key in the key switch(5) and turn it to • the “ON” position . Pull up the emergency stop switch(3) . • • Apply the drive deadman switch(2). Left hand in sensor switch(6) position.
Page 47 WARNING When the truck is switched on, the controller will do a self-test. Make sure the lamps on the display unit stop flashing before operation. 1.3.4 Steering Use steering wheel (1) to steer the truck in the required direction. 1.3.5 Braking The brake performance of the truck depends largely on the ground conditions.
Page 48 1.4 Lifting and Lowering of platform • Close the safety gates. • Insert the key in the key switch and turn it to the “ON” position . • Pull up the emergency stop switch. • Apply the drive deadman switch. •...
Page 49 Emergency Lowering 1.4.1 The lift platform can be lowered using the emergency lowering function even if the electronics has failed or the power is off. Procedures The truck is parked securely.(See Parking the truck securely) The truck is parked securely.(See Parking the truck securely) Press the emergency lowering valve(1).
Page 50 Put away addtional storage table (for JX1) • Rotate the outside platform(1) to the vertical and horizontal plane. • Put the addtional platform(1) into the cover(2). Parking the truck securely When you leave the truck it must be securely parked even if you only intend to leave it for a short time.
Page 51 Lifting and Lowering of storage table Ensure there are no other people standing underneath the raised load and driver's cab. Instruct other people to move out of the hazardous area. • Close the safety gates. • Insert the key in the key switch (8) and turn it to the “ON”...
Page 52 Operator daily checklist At the beginning of each shift, inspect your truck by using the EP Operator’s Daily Checklist. If necessary, refer to the Maintenance section of this manual for details on how to carry out this inspection. Check for damage and maintenance problems. Any necessary repairs must be completed before the truck is operated.
Page 53 Operator's Daily Checklist Date Operator Truck No. Department Runtime Meter Reading Daily Check Items O.K.(√) Remark Check the entire truck from outside for damage and leaks. Check drive wheels and load wheels for damage Check Battery Connector Check storage table for damage Check Decal Condition Check Operating Controls Check the Horn...
Page 54 Battery Maintenance & Charging Safety regulations for handling acid batteries The truck must be parked and kept safe before any operations on batteries are under taken. Fire protection measures: Smoking and naked flames are not permitted when handling batteries. No inflammable substances or spark-generating materials must be present or stored within a distance of 2 meters of the truck parked for battery re-charging.
Page 55 Charging the battery Safety regulations for Charging the battery • Before charging, check all cables and plug connections for visible signs of damage. • Before start and finish charging make sure power is turn OFF. • It is essential to follow the safety regulations of the bat- tery and charging station manufacures.
Page 56 Table for charger for JX0 DISPLAY DESCRIPTION TROUBLESHOOTING Solid Red Battery is charging Running normally. Solid Green Battery has fully charged Running normally. The battery voltage is less than 13V or Solid Yellow Battery failure greater than 32.5V. a. Output current or output voltage is too Flashing Yellow Charger failure large.
Page 57 NOTE A fully charged battery will provide approximately 3 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Storage If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
Page 58 Battery Nameplate Name Name Maintenance-Free Charging capacity(for Sealed Battery JX0) Deep Cycle Capacity Charge settings Reserve capacity Nameplate of internal charger Name Name Model Output Input REV. 08/2019...
Page 59 Battery removal procedure(for JX0): • Take off the five screws(1) and the front cover (2). • Expose the battery(3). • Attach the hooks to the battery hand(or battery strap). • Carefully lift the battery out of the truck. Battery removal procedure(for JX1): •...
Page 60 Battery maintenance Do not deep charge battery: If you discharge the energy of battery completely till the trucks do not move any more, you will • shorten the life time of the battery. As soon as the signal for charging appears that is no more lifting or reduced travelling speed, •...
Page 61 Truck Maintenance Operational safety and environmental protection • The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the service checklists. • Only use original spare parts that have been certified by our quality assurance. Used parts, oils and fuels must be disposed of in accordance with the applicable environmental protection regulations.
Page 62 Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Hydraulic hoses The hoses must be replaced every six years. When replacing hydraulic components, also replace the hoses in the hydraulic system. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the truck.
Page 63 1.3.1Maintenance Checklist ● Maintenance interval Brake Check magnetic brake air gap. ● Electrics Test instruments, displays and control switches. ● ● Test warning and safety device. ● Make sure wire connections are secure and check for damage. ● Test micro switch setting. Check contactors and relays.
Page 64 1.3.2 Lubrication Points Lubricant Improper operations may constitute hazards to the operator's health and life, as well as to the surrounding environment. When storing or adding lubricant, use clean containers. It is strictly forbidden to mix different types and specifications of lubricants with each other (except for those can be mixed under clear statement).
Page 65 Table 1 Lubricants Code Type Speciﬁcation Amount Position Anti-wear hydraulic oil L-HM46 Hydraulic See the table below Low temperature anti-wear System L-HV32 hydraulic oil (cold storage) Heavy Duty Gear Oil 80W-90 (GL-5) 1.38 L Gearbox Lifting Height (mm) Quantity (L) Max height 3000 Table 1 Lubricants Code...
Page 66 Check the hydraulic oil level CAUTION Do not add hydraulic oil that contains impurities. Lift the platform to the top. Press the emergency stop switch. Unscrew the oil cap. Use a clean cloth to dry the dipstick. This oil cap has a dipstick. Reinstall the oil cap, then remove it again and check whether the traces of oil on the dipstick are between the maximum and...
Page 67 1.3.3 Maintenance Instructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs.
Page 68 How to add oil (See Lubrication Points) • Prepare the trucks for maintenance and repairs (Maintenance Instructions). • Add transmission oil(or grease for JX0) of the correct grade to oil cup(Lubrication Schedule). • Add transmission oil every 500 operating hours,(replace after 150-500 hours of early operation.
Page 69 Decommissioning the truck If the truck is to be decommissioned for a long period, it must be parked in a frost-free and dry location. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.
Page 70 Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.
Page 71 H Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. If the fault cannot be rectified after carrying out the remedial procedure, notify the manufacturer ’ s service department ,as any further troubleshooting can only be performed by specially trained and qualified service personnel.The manufacturer has a customer service department specially trained for these tasks.
Page 72 APPENDIX REV. 08/2019...
Page 73 Lithium Battery Use and Maintenance Manual Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery and EP group provider declares that: the lithium- ion battery conforms with the provisions of the following EU directive 2004/108/EC in accordance with EN 61000–6–2:2006 and EN 61000–6–3:2007.
Page 74 CAUTION • DO NOT short-circuit battery. • DO NOT collide, handle gently, and avoid excessive vibration, high drop, etc. DO NOT place the battery or battery pack in a corrosive chemical environment. • DO NOT charge the battery without a charging device or with a charging device that we do •...
Page 75 and removal when there is an external weight; please use two hooks to hang on the lifting rings during the lifting process, and gently lift it to keep it stable and not inclined; • The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies;...
Page 76 Identiﬁcation W A R N I N G No hot plugging Beware of corrosion No stepping no surface No fireworks Must wear protective gloves Rainy Day Driving When the water depth of the road area is less than 30cm, and the vehicle should pass the wading section at a uniform speed of 5km/h to 10km/h;...
Page 77 WARNING Lithium batteries are strictly prohibited from overcharging and over discharging. CAUTION 1. The normal charging temperature range of the battery is: 0°C~45°C. 2. The voltage difference between the maximum and minimum cell voltages during charging is less than 0.1V. 3.
Page 78 Transportation Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch.
Page 79 • Use packaging that complies with international regulations • Use the original packaging, if possible. Use sturdy packaging capable of bearing the weight of the batteries. Store it in a dry place. • Wedge the battery well in the packaging to prevent it moving during transport •...
Page 80 1.1.6 Maintenance Daily Maintenance • It is necessary to arrange professionals for care during the charging operation, especially when the battery is almost fully charged; make sure that the plug and the socket are in good contact during the charging process to ensure the normal work of the charging device and good contact of the connection points of the battery pack.

This manual is also suitable for:

Jx1-36 Jx1-41 Jx1-48 Jx0-30 Jx0-33