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Installation and operating manual
GB/en
Smoke control damper
EK-JS
according to EN 12101-8, tested to EN 1366-10
Declaration of performance DoP / EK-JS / 001
Read the instructions prior to performing any task!

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Summary of Contents for Trox Technik EK-JS

  • Page 1 Installation and operating manual GB/en Smoke control damper EK-JS according to EN 12101-8, tested to EN 1366-10 Declaration of performance DoP / EK-JS / 001 Read the instructions prior to performing any task!
  • Page 2 TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn, Germany Germany Phone: +49 (0) 2845 2020 Fax: +49 (0) 2845 202-265 E-mail: trox@trox.de Internet: http://www.troxtechnik.com Translation of the original A00000090732, 2, GB/en 01/2022 Valid from 01/2022 Smoke control damper EK-JS...
  • Page 3 To ensure that your request is processed as quickly as possible, please keep the following information ready: Product name  TROX order number  Delivery date  Brief description of the fault  Online www.troxtechnik.com Phone +49 2845 202-400 Smoke control damper EK-JS...
  • Page 4 Warning – danger zone. NOTICE! Potentially hazardous situation which, if not avoided, may result in property damage. ENVIRONMENT! Environmental pollution hazard. Tips and recommendations Useful tips and recommendations as well as informa- tion for efficient and fault-free operation. Smoke control damper EK-JS...
  • Page 5: Table Of Contents

    7.4 Actuator with control module ....43 7.4.1 TROXNETCOM B24A, B24AM, B24AS ..........7.4.2 B24BKNE ..........7.4.3 SLC technology - B24C ......46 7.4.4 B24D and B230D ......... Commissioning/functional test ....49 8.1 Commissioning ........49 Smoke control damper EK-JS...
  • Page 6: Safety

    1.2 Correct use Skilled qualified electrician Skilled qualified electricians are individuals who have Type EK-JS smoke control dampers are used in  sufficient professional or technical training, knowledge smoke and heat exhaust systems to remove smoke and actual experience to enable them to work on elec- and heat.
  • Page 7: Technical Data

    EN 13501-4 – Fire classification of construction products  and building elements – Fire resistance tests on compo- nents of smoke control EN 1751 – Ventilation for buildings – Air terminal  devices Declaration of performance DoP / EK-JS / 001 Smoke control damper EK-JS...
  • Page 8 Number of the European standard and year of its The last two digits of the year in which the CE publication marking was affixed QR code to call the documentation Year of manufacture Product identification number Manufacturer's address Smoke control damper EK-JS...
  • Page 9 Actuator depending on the size of the smoke control damper at 12 m/s 1120 1280 1440 1600 1760 1920 2080 2240 2400 2560 = 15 Nm BEN, = 25 Nm BEE, = 40 Nm BE, = technical clarification with TROX required Smoke control damper EK-JS...
  • Page 10 Actuator depending on the size of the smoke control damper at 20 m/s 1120 1280 1440 1600 1760 1920 2080 2240 2400 2560 = 15 Nm BEN, = 25 Nm BEE, = 40 Nm BE, = technical clarification with TROX required Smoke control damper EK-JS...
  • Page 11: Dimensions And Weight

    Technical data Dimensions and weight 2.2 Dimensions and weight Fig. 2: EK-JS dimensional drawing Installation side B x H = nominal size = area exposed to the airflow Operating side Keep area free for accessibility of the actuator ① Width Fixing option for control module, ➁...
  • Page 12 40 42 44 46 48 50 52 54 56 59 61 63 65 67 69 71 73 75 77 79 81 83 2560 42 44 46 48 50 52 54 57 60 62 65 67 69 71 73 75 77 79 81 84 86 88 Smoke control damper EK-JS...
  • Page 13: Transport And Storage

     direct sunlight. Do not expose the unit to the effects of weather (not  even in its packaging). Storage temperature: -30 °C to 50 °C, no condensa-  tion. Packaging Properly dispose of packaging material. Smoke control damper EK-JS...
  • Page 14: Parts And Function

    Enclosure duct Linkage cover (cut open) ⑥ EK-JS in a horizontal smoke extract duct Linkage ⑦ EK-JS at the end of a horizontal smoke extract duct Actuator ⑧ EK-JS, EK-JZ or EK2-EU as additional supply air Rating plate inlet Side seal ⑨...
  • Page 15 Depending on the system layout, the damper blade can be fully opened, fully closed or in the intermediate position. Depending on where the dampers are installed, country-specific regu- lations may apply to ventilation applications. Smoke control damper EK-JS...
  • Page 16: Installation

     (horizontal/vertical). Make sure that no loads are imposed on the casing  as this may impair the function of the smoke control damper. Smoke control damper and electric actuator must  remain accessible for maintenance. Smoke control damper EK-JS...
  • Page 17: High-Temperature Sealing Tape

    Horizontal smoke extract duct Vertical smoke extract duct (horizontal) Solid smoke extract duct The EK-JS smoke control damper is only allowed to be installed with the installation position horizontal or lying down. The position of the actuator is not critical but it must remain accessible for maintenance.
  • Page 18: Sheet Steel Smoke Extract Duct

    Duct clips not shown Hexagon bolts M8 with 2 washers and nuts (to be Hexagon bolts M8 with 2 washers and nut not ④ provided by others) shown Classification: 120 (v - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 19 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 20: In A Horizontal Duct

    Duct clips not shown Hexagon bolts M8 with 2 washers and nuts (to be Hexagon bolts M8 with 2 washers and nut not ④ provided by others) shown Classification: 120 (v - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 21 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 22: At The End Of A Horizontal Duct

    Duct clips not shown Hexagon bolts M8 with 2 washers and nuts (to be Hexagon bolts M8 with 2 washers and nut not ④ provided by others) shown Classification: 120 (v - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 23 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 24: On A Horizontal Duct

    Duct clips not shown Hexagon bolts M8 with 2 washers and nuts (to be Hexagon bolts M8 with 2 washers and nut not ④ provided by others) shown Classification: 120 (h - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 25 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 26 (to be provided by others) Duct clips or self-tapping screws Æ 5.5 x 22 mm (to Duct clips not shown ⑤ be provided by others) Hexagon bolts M8 with 2 washers and nut not shown Smoke control damper EK-JS...
  • Page 27 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 28: On A Vertical Duct

    Duct clips not shown Hexagon bolts M8 with 2 washers and nuts (to be Hexagon bolts M8 with 2 washers and nut not ④ provided by others) shown Classification: 120 (v - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 29 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 30: In A Vertical Duct

    36 ④ provided by others) Duct clips not shown Duct clips or self-tapping screws Æ 5.5 x 22 mm (to ⑤ Hexagon bolts M8 with 2 washers and nut not be provided by others) shown Smoke control damper EK-JS...
  • Page 31 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 32: At The End Of A Vertical Duct

    Duct clips or self-tapping screws Æ 5.5 x 22 mm (to Hexagon bolts M8 with 2 washers and nut not ⑤ be provided by others) shown Classification: 120 (h - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 33 Screw smoke control damper to the sheet steel duct with hexagon bolts, washers and nuts ➃. In addition, connect the smoke control damper with duct clips ➄ or alternatively self-tapping Ä Chapter 6.1 ‘Smoke extract ducts’ screws on page 37 . Smoke control damper EK-JS...
  • Page 34: Solid Smoke Extract Duct

    Flange (to be provided by others), Ä 54 and threaded bolts M8 (to be provided by others) ④ ⑧ Washer, nut M8 (to be provided by others) Classification: 120 (v - i <-> o) S1500 C AA single Smoke control damper EK-JS...
  • Page 35 The actuator must remain accessible for mainte-  nance work after installation To seal between the EK-JS ➀ and the flange ④, apply HT sealing tape ③ to the damper housing. Fix the flange ➃ (to be provided by others) to the EK-JS with self-tapping screws ⑥.
  • Page 36: Suspending The Smoke Control Damper

    Size of threaded rods Thread M8 M10 M12 M14 M16 M20 Fmax [N] per 942 1470 Fig. 16: EK-JS suspension with suspension bracket threaded rod ① Smoke control damper EK-JS Maximum ② Suspension bracket (accessory 18, 19)* loading [kg] per ③...
  • Page 37: Smoke Extract Duct And Cover Grille

    Fig. 18: EK-JS connection to air duct with duct clips ① EK-JS ② Linkage cover with recess for duct clips ③ Smoke extract duct ➃...
  • Page 38: Cover Grilles

    Smoke extract duct and cover grille Cover grilles 6.2 Cover grilles Fig. 19: EK-JS connection to a sheet steel smoke extract duct Fig. 20: EK-JS with a cover grille ① EK-JS ① EK-JS ② Flexible connector (by others) ② Cover grilles ③...
  • Page 39: Electrical Connection

    Actuators with 24 V AC/DC Safety transformers must be used. The connecting cables are fitted with plugs. This ensures quick and easy connection to the TROX AS-i bus system. For con- nection to the terminals, shorten the connecting cable. Smoke control damper EK-JS...
  • Page 40: Actuators

    IEC protection class III (SELV) Protection level IP 54 Operating temperature -30...55 °C Connecting cable Actuator 1 m, 3 x 0.75 mm², halogen-free Limit switch 1 m, 6 x 0.75 mm², halogen-free CE conformity according to 2014/30/EU, 2014/35/EU Smoke control damper EK-JS...
  • Page 41: B230

    IEC protection class Protection level IP 54 Operating temperature -30...55 °C -30...50 °C Connecting cable Actuator 1 m, 3 x 0.75 mm², halogen-free Limit switch 1 m, 6 x 0.75 mm², halogen-free CE conformity according to 2014/30/EU, 2014/35/EU Smoke control damper EK-JS...
  • Page 42: B24-Sr

    2...10 V DC, max. 0.5 mA ±5% Positional accuracy Limit switch Type of contact 2 changeover contacts Switch rating 1 mA...3 A (0.5 A inductive), AC 250 V IEC protection class III (SELV) Protection level IP 54 Smoke control damper EK-JS...
  • Page 43: Actuator With Control Module

    If there are integral communication modules fitted inside the encasing, they can be connected to the actuator and establish the communication with the control system as well as the power supply. Smoke control damper EK-JS...
  • Page 44: Troxnetcom B24A, B24Am, B24As

    -5 to 75 °C -5 to 75 °C -20 to 75 °C Protection level, IEC pro- IP 42 IP 42 IP 54 tection class AS-i profile S7.A.E S7.A.E S-7.B.E (Safety at Work) and S7.A.E (motor module) Smoke control damper EK-JS...
  • Page 45: B24Bkne

    Cable, 1 m (free of halogens, without plug) 2-wire cable Screw terminals for wires, 2 x 1.5 mm² Recommended cable JE-H (St) Bd FE180/E30-E90 IEC protection class II (protective insulation) Ambient temperature (normal operation) –30...+50 °C Storage temperature –40...+80 °C Smoke control damper EK-JS...
  • Page 46: Slc Technology - B24C

    Control module BC24-G2 Disadvantages: Supply voltage Provided by the SLC con- Only parallel control of several dampers trol module  Power consumption Contact load, terminals 30 mA max. 13/14 IEC protection class III (protective extra-low voltage) Smoke control damper EK-JS...
  • Page 47: B24D And B230D

    Solid core: 0.08 – 2.5 mm² input area of conductors Multi-strand (without ferrule): 0.08 – 2.5 mm² Multi-strand (insulated ferrule): 0.25 – 1.5 mm² Multi-strand (non-insulated ferrule): 0.25 – 2.5 mm² Max. current, terminals Pre fuse MCB, 10 A, characteristic B Smoke control damper EK-JS...
  • Page 48 Multi-strand (without ferrule): 0.2 – 1.5 mm² Multi-strand (insulated ferrule): 0.25 – 0.75 mm² Multi-strand (non-insulated ferrule): 0.25 – 1.5 mm² Ambient conditions Ambient temperature 0 to 45 °C Ambient humidity 0 – 90% Smoke control damper EK-JS...
  • Page 49: Functional Test

    8.2 Functional test General Smoke control dampers must be checked regularly. A functional test involves closing the smoke control damper and opening it again. This is typically done with an input signal from the central fire alarm system. Smoke control damper EK-JS...
  • Page 50 Maintenance The smoke control damper and the actuator are mainte- nance-free with regard to wear but smoke control dampers must still be included in the regular cleaning of the smoke extract system. Smoke control damper EK-JS...
  • Page 51 C = As required, depending on the degree of contamination Maintenance work Item to be checked Required condition  – Remedial action if necessary Smoke control damper EK-JS...
  • Page 52: Decommissioning, Removal And Disposal

    Incorrect disposal can harm the environment. Have electronic waste and electronic components disposed of by an approved specialist disposal com- pany. For disposal the smoke control damper must be com- pletely disassembled. Smoke control damper EK-JS...
  • Page 53 Decommissioning, removal and disposal Smoke control damper EK-JS...
  • Page 54: Flange Dimensional Drawing

    Flange dimensional drawing Flange dimensional drawing Smoke control damper EK-JS...
  • Page 55 Pbi = (B - 78) / Nbi F = B - 32 f = F - U U = (F - f) / 2 E = H - 42 e = E - (Y Ï 219) Smoke control damper EK-JS...
  • Page 56: Index

    Vertical..............Horizontal..............17 Hotline................. 3 Warranty claims............3 Weights.............. 11 , 12 Wiring................ 39 Inspection............50 , 51 Installation in a horizontal smoke extract duct 18 , 20 , in a vertical smoke extract duct......30 Smoke control damper EK-JS...
  • Page 57 Smoke control damper EK-JS...
  • Page 58 Smoke control damper EK-JS...
  • Page 59 Smoke control damper EK-JS...
  • Page 60 Germany TROX GmbH Phone: +49 (0) 2845 2020 Heinrich-Trox-Platz +49 (0) 2845 202-265 47504 Neukirchen-Vluyn, Ger- E-mail: trox@trox.de many http://www.troxtechnik.com Valid from 01/2022...

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