1. Manuals
  2. Brands
  3. Controls Manuals
  4. Control Panel
  5. J1939
  6. Product manual

Controls J1939 Product Manual

Engine display & control panel
Hide thumbs Also See for J1939:
Table of Contents

Advertisement

Quick Links

Download this manual
Product Manual
Engine Display & Control Panel
J1939 Final T4 Engines
Part Number: C4F-E7000
Revision: 2.0
______________________________________________________________________________________________________________________________________
Copyright  Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the J1939 and is the answer not in the manual?

Questions and answers

Related Manuals for Controls J1939

Summary of Contents for Controls J1939

  • Page 1 Product Manual Engine Display & Control Panel J1939 Final T4 Engines Part Number: C4F-E7000 Revision: 2.0 ______________________________________________________________________________________________________________________________________ Copyright  Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CONTROL PANEL SETTINGS……. ………………………………………………………………………….……………….…………... PRIOR TO STARTING ENGINE MANUAL OPERATION SETTINGS OVERVIEW AUTO OPERATION SETTINGS OVERVIEW OPERATION SETTINGS………..… ……………………………………….………………………………………….………………..MANUAL OPERATION SPECIFICS PANEL CONNECTOR …...………………………………………………………………………………………………….……………………… CONNECTOR WIRE IDENTIFICATION ENGINE ALARMS, CODES AND MESSAGES ……………………………………………………………………………..….. ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES...

  • Page 3: Control Panel Settings

    CONTROL PANEL SETTINGS Prior to starting the engine, select the proper throttle control mode and parameters required for application. Manual Operation Options Start/Stop Engine Engine Throttle Backup Floats Method Type Throttle Operation Available Manual Key to Start Key to Off Vernier Manual UP/DOWN between selected min and max speeds Manual...

  • Page 4: Manual Operation Settings Overview

    1) Vernier Throttle (Default) Vernier throttle is standard up and down throttle between the minimum and maximum selections. The ramp rate is the rate of acceleration in rpm’s per second. The control panel uses J1939 throttle, also called “torque speed control” or TSC1.

  • Page 5: Operation Settings

    OPERATION SETTINGS Manual Throttle Control With the key in the RUN position, the panel operates manually by pressing the up and down buttons. An arrow will indicate increasing or decreasing engine speed. Up Arrow Increase Decrease Speed Speed 1) Manual Operation – Standard Up / Down Throttle Throttle Configuration Settings –...

  • Page 6: Panel Connector

    Connector (21 Pin) Engine Harness 21 Pin Function Battery Positive Battery Negative Key On Power Crank Signal J1939 High J1939 Low Alternator Excite Analog Throttle Emulator Analog Throttle Emulator Analog Throttle Emulator Digital Throttle Emulator Digital Throttle Emulator Fuel Level Sender...

  • Page 7: Engine Alarms, Codes And Messages

    It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control unit) which is essentially a computer that runs the engine. When engine parameters are out of normal...

  • Page 8: Active And Stored Engine Ecu Codes

    Indicator Lamps The panel has six lamp indicators. Regen Regen Active Inhibit Heat Lamp Lamp Lamp Lamp Engine Engine Fault Alarm Lamp Lamp Active and Stored Engine ECU Codes The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU codes.

  • Page 9: Control Panel Specific Alarms And Shut Downs

    CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU. The available options are listed below and can be accessed via the Engine Safety Configuration menu.

  • Page 10: Control Panel Analog And Digital Inputs

    CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel provides the analog and digital inputs defined below located in the Input Configuration menu. The panel is shipped from the factory with the highlighted inputs enabled in the panel. Inputs not highlighted need to be enabled/configured in the menu system to be used. Input Options Default Setting...
  • Page 11 ANALOG #1 INPUT FUNCTIONS Fuel Level S-W – Fuel amount, in percentage, can be measured and displayed on the module using a scale sender of 0 ohms – 90 ohms. 0 = Empty and 90 = Full. Sender ground must be common with battery negative.

  • Page 12: Control Panel Relay Outputs

    CONTROL PANEL RELAY OUTPUTS The panel provides relay outputs defined below located in the Output Configuration menu. The relays are rated at 5 amps. The panel is shipped from the factory with the highlighted outputs enabled and pre- wired in the panel. Relay Heading Default...
  • Page 13 Fuel / Run - Relay will be active during an engine start request and while the engine is running. Used to drive the engine’s ECU circuit. Also active when requesting active and stored J1939 codes. m. Custom 1 - Reserved for OEM applications.
  • Page 14 RELAY POLARITY a. Positive - Relay acts as a normally open contact. b. Invert - Relay acts as a normally closed contact. RELAY INITIAL STATE a. On - Relay is activated upon power up. b. Off - Relay is not activated upon power up. - 13 -...

  • Page 15: Menu System

    MENU SYSTEM To Enter Menu System Hold MENU button and press ENTER button. Menu Navigation Press MENU button to scroll menu options. Press UP arrow button to enter menu. Press DOWN arrow button to reverse. Exit Menu System Hold MENU button and press ENTER button. To Change a Setting Press ENTER button to bring up brackets [ ].
  • Page 16 Main Menus Main Menus Sub Menus Active Engine Fault Codes View/Scroll Active Fault Codes Configurati on Menus Stored Engine Fault Codes View/Scroll Stored Fault Codes Engine Parameters View ECU Engine Information (% Load, Torque, Oil Temp, etc.) Emissions Parameters Regen Options (Auto, Inhibit, Request) DEF Level DPF Soot Load % View DPF Ash Load % View...
  • Page 17 CONFIGURATION MENUS Quick Setup NOT TO BE USED FOR THIS CONTROLLER Engine Parameter Configuration Engine Type (Leave as Electronic, DO NOT CHANGE) Parameter Selection (Speed, Coolant Temp., Oil Pressure, Fuel Level, Voltage, Hour Meter) Parameter Setup (Varies based on parameter) Input Configuration Configure Selection (Default = Channels, optional Custom Message) Digital Input Selection 1-9...
  • Page 18 Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On/Off Selection Low Fuel Level Pre Alarm % Selection Low Fuel Level Alarm % Selection Fuel Level Alarm Delay Time Selection Oil Pressure Check On/Off Selection Low Oil Pressure Pre Alarm % Selection Low Oil Pressure Alarm % Selection Oil Pressure Alarm Time Delay Selection Engine Temperature Check On/Off...
  • Page 19 Maintenance Configuration (10) Service Messages (Default = No) Reset Interval Yes/No Service Warning at: (Default = 0 Hrs.) Service Requires At: (Default = 0 Hrs.) Next Service Warning Interval (Default = 200 Hrs.) Next Service Required Interval (Default = 250 Hrs.) Service Warning Interval (Default = 75 Hrs.) Service Required Interval (Default = 100 Hrs.) Emissions Configuration...

  • Page 20: Emissions Monitoring

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S EMISSIONS MONITORING Emissions Information The panel provides lamp indications, display messages and other emission related information.
  • Page 21 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S - 20 -...
  • Page 22 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Regeneration The regeneration process is controlled by the engine ECU. The engine ECU monitors emissions parameters such as soot level and ash level.

  • Page 23: Standard Regeneration

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S DPF Lamp (Blinking) At the most severe level, the DPF lamp blinks and the red engine alarm lamp illuminates.
  • Page 24 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Regen Active Lamp Lamp The regeneration active lamp illuminates during the regeneration process. The DFP lamp stays illuminated until the engine ECU determines that a regeneration is no longer required.
  • Page 25 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Service Regen Level The most severe level is the service regen level. At this level, the DFP lamp is blinking and the red alarm lamp illuminates.

This manual is also suitable for:

C4f-e7000

Table of Contents