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Controls J1939 Product Manual

Engine display & control, e controls gcp systems
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Product Manual
Engine Display & Control
J1939 E Controls GCP Systems
Part Number: C3-D7115
Revision: 1.0
______________________________________________________________________________________________________________________________________
Copyright  Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

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Summary of Contents for Controls J1939

  • Page 1 Product Manual Engine Display & Control J1939 E Controls GCP Systems Part Number: C3-D7115 Revision: 1.0 ______________________________________________________________________________________________________________________________________ Copyright  Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...

  • Page 2: Table Of Contents

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS PRIOR TO STARTING ENGINE……... ……………………………………………………………………..……………….…………... THROTTLE SETTINGS PANEL OPERATION……..……..… ……………………………………….………………………………………….………………..ENGINE START, STOP AND THROTTLE MODULE CONNECTOR …...………………………………………………………..…………………………………….………………………...

  • Page 3: Prior To Starting Engine

    Vernier throttle is standard up and down throttle between the minimum and maximum selections. The ramp rate is the rate of acceleration in rpm’s per second. The control panel uses J1939 throttle, also called “torque speed control” or TSC1. 2) Multistate Throttle Multistate throttle provides for one, two, three or four specific operating speeds.

  • Page 4: Panel Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL OPERATION MANUAL OPERATION 1) Engine Start - Turn key to CRANK position 2) Engine Stop - Turn key to OFF position 3) Engine Throttle –...

  • Page 5: Module Connector

    S O L U T I O N S MODULE CONNECTORS Primary Connector 14 Pin Primary Connector (14 Pin) Function Function Relay #2 -ECU Signal J1939 Low Relay #1 Relay #3 Common Relay #3 Not Used Relay #2 & #4 Common Battery Positive Relay #4...

  • Page 6: Panel Connector

    Engine Harness Connector (21 Pin) 21 Pin Connector Function Battery Positive Battery Negative Key On Power Crank Signal J1939 High J1939 Low Alternator Excite Analog Throttle Emulator Analog Throttle Emulator Analog Throttle Emulator Digital Throttle Emulator Digital Throttle Emulator Analog Input 1...

  • Page 7: Engine Alarms, Codes And Messages

    It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control unit) which is essentially a computer that runs the engine. When engine parameters are out of...

  • Page 8: Active And Stored Engine Ecu Codes

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Indicator Lamps The panel red (alarm) and amber (pre alarm) lamp indicators. Engine Engine...

  • Page 9: Control Panel Specific Alarms And Shut Downs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU.

  • Page 10: Control Panel Analog And Digital Inputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel is shipped from the factory with the bold print inputs pre-wired and enabled in the panel.
  • Page 11 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Analog 1 Function Options 1) Fuel Level S-W – Fuel amount, in percentage, can be measured and displayed on the C3 module using a standard Stewart Warner scale sender of 240 ohms –...
  • Page 12 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Digital Function Activation 1) Off / Always / Run – Describes when the parameter will be monitored for alarm conditions.

  • Page 13: Control Panel Relay Outputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel is shipped from the factory with the bold print outputs enabled and pre- wired in the panel.
  • Page 14 Fuel / Run – Relay will be active during an engine start request and while the engine is running. Used to drive the engine’s ECU circuit. Also active when requesting active and stored J1939 codes. m. Custom 1 - Reserved for OEM applications.

  • Page 15: Menu System

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MENU SYSTEM To Enter Menu System Hold MENU button and press ENTER button. Menu Navigation Press MENU button to scroll menu options.
  • Page 16 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Main Menus Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes...
  • Page 17 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Configuration Menus Input Configuration Analog 1 Function (Fuel Level Settings) Digital Input 1 Setup (NO/NC, Action, Message, When Active, Delay)
  • Page 18 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Over speed Alarm Time Delay Selection Module Configuration Display Contrast - Pre Set Display Backlight - Pre Set...

  • Page 19: Dtc Codes

    S Y S T E M S & S O L U T I O N S DTC CODES (Diagnostic Trouble Codes). Note: If a DTC is not defined, the standard J1939 SPN.FMI format will be displayed. Fault Index Description...
  • Page 20 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 42 DTC 1161: Adaptive-learn LPG high 43 DTC 1162: Adaptive-learn LPG low 44 DTC 1163: Adaptive-learn NG high...
  • Page 21 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 89 DTC 327: Knock1 sensor open or not present 90 DTC 2112: Unable to reach higher TPS...
  • Page 22 150 DTC 523: Oil pressure sender high voltage 151 DTC 522: Oil pressure sender low voltage 152 DTC 337: Crank signal loss 153 DTC 1625: J1939 shutdown request 154 DTC 1626: CAN-J1939 Tx fault 155 DTC 1627: CAN-J1939 Rx fault...
  • Page 23 185 DTC 331: Knock2 excessive or erratic signal 186 DTC 2135: TPS1/2 simultaneous voltages out-of-range 187 DTC 2428: EGT temperature high 188 DTC 1628: J1939 CAN address / engine-number conflict 189 DTC 1631: PWM1-Gauge1 open / ground short 190 DTC 1632: PWM1-Gauge1 short to power...
  • Page 24 272 DTC 306: Cylinder 6 emissions/catalyst damaging misfire 273 DTC 307: Cylinder 7 emissions/catalyst damaging misfire 274 DTC 308: Cylinder 8 emissions/catalyst damaging misfire 275 DTC 1651: J1939 ETC message receipt loss while in-gear 276 DTC 1661: PWM6 open / ground short - 23 -...
  • Page 25 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 277 DTC 1662: PWM6 short to power 278 DTC 1663: PWM7 open / ground short...

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