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Controls J1939 Product Manual

Engine display & control panel
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Product Manual
Engine Display & Control Panel
J1939 Final T4 Engines
Part Number: C4F-C10185-44
Revision: 2.0
______________________________________________________________________________________________________________________________________
Copyright  Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

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  • Page 1 Product Manual Engine Display & Control Panel J1939 Final T4 Engines Part Number: C4F-C10185-44 Revision: 2.0 ______________________________________________________________________________________________________________________________________ Copyright  Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...

  • Page 2: Table Of Contents

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS PRIOR TO STARTING ENGINE ………….…………………………………………………………………….……………….………..……... THROTTLE SETTINGS CAN BUS SETTINGS PANEL OPERATION ……………………………….………………………………….………………………………………….………………....

  • Page 3: Prior To Starting Engine

    Vernier throttle is standard up and down throttle between the minimum and maximum selections. The ramp rate is the rate of acceleration in rpm’s per second. The control panel uses J1939 throttle, also called “torque speed control” or TSC1. 2) Multistate Throttle Multistate throttle provides for one, two, three or four specific operating speeds.

  • Page 4: Panel Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL OPERATION 1) Engine Start - Turn key to run position 2) Engine Stop – Turn key to off position 3) Engine Throttle –...

  • Page 5: Module Connectors

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MODULE CONNECTORS Primary Connector Secondary Connector 14 Pin 23 Pin - 4 -...

  • Page 6: Primary 14 Pin Module Connector

    & S O L U T I O N S Primary Connector (14 Pin) Function Function Relay #2 -ECU Signal J1939 Low Relay #1 NO Relay #3 Common Relay #3 NO Not Used Relay #2 & #4 Common Battery Positive...

  • Page 7: Panel Connectors

    Connector (21 Pin) Terminal Strip 21 Pin Engine Harness Connector Function Battery Positive Battery Negative Key On Power Crank Signal J1939 High J1939 Low Alternator Excite Fuel Level Analog Throttle Emulator Analog Throttle Emulator CAUTION: Analog Throttle Emulator Maximum current draw for relay...

  • Page 8: Engine Alarms, Codes And Messages

    It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control unit) which is essentially a computer that runs the engine. When engine parameters are out of...

  • Page 9: Active And Stored Engine Ecu Codes

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Indicator Lamps The panel has six lamp indicators. Regen Regen Active Inhibit Heat Lamp...

  • Page 10: Control Panel Specific Alarms And Shut Downs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU.

  • Page 11: Control Panel Analog And Digital Inputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel is shipped from the factory with the bold print inputs pre-wired and enabled in the panel.
  • Page 12 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Hydro Throttle (Digital) A hydro throttle switch can be attached to the customer connection –...
  • Page 13 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S DIGITAL FUNCTIONS The digital inputs can be configured for different uses depending on the application.

  • Page 14: Control Panel Relay Outputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel is shipped from the factory with the highlighted outputs enabled and pre- wired in the panel.
  • Page 15 Fuel / Run - Relay will be active during an engine start request and while the engine is running. Used to drive the engine’s ECU circuit. Also active when requesting active and stored J1939 codes. m. Custom 1 - Reserved for OEM applications.

  • Page 16: Emissions Monitoring

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S EMISSIONS MONITORING Emissions Information The panel provides lamp indications, display messages and other emission related information.
  • Page 17 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Regeneration The regeneration process is controlled by the engine ECU. The engine ECU monitors emissions parameters such as soot level and ash level.
  • Page 18 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S DPF Lamp (Blinking) At the most severe level, the DPF lamp blinks and the red engine alarm lamp illuminates.
  • Page 19 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Regen Active Lamp Lamp The regeneration active lamp illuminates during the regeneration process. The DFP lamp stays illuminated until the engine ECU determines that a regeneration is no longer required.
  • Page 20 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Service Regen Level The most severe level is the service regen level. At this level, the DFP lamp is blinking and the red alarm lamp illuminates.

  • Page 21: Menu System

    MENU SYSTEM To Enter Menu System Hold MENU button and press ENTER button. Menu Navigation Press MENU button to scroll menu options. Press the UP arrow button to enter the menu. Press the DOWN arrow button to reverse. Exit Menu System Hold MENU button and press ENTER button.
  • Page 22 Main Menus Main Menus Sub Menus Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes View/Scroll Stored Fault Codes Engine Parameters View ECU Engine Information (% Load, Torque, Oil Temp, etc.) Emissions Parameters Regen Options (Auto, Inhibit, Request) DEF Level DPF Soot Load % View DPF Ash Load % View...
  • Page 23 CONFIGURATION MENUS Quick Setup Engine Type (Electronic FT4) Engine Mfg. (John Deere) TSC Min Speed (800 RPM) TSC Max Speed (2400 RPM) Performance Display Engine Parameter Configuration Engine Type (Electronic FT4) Parameter Selection (Speed, Coolant Temp., Oil Pressure, Fuel Level, Voltage, Hour Meter) Parameter Setup (Varies based on parameter) Input Configuration...
  • Page 24 Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On/Off Selection Low Fuel Level Pre Alarm % Selection Low Fuel Level Alarm % Selection Fuel Level Alarm Delay Time Selection Oil Pressure Check On/Off Selection Low Oil Pressure Pre Alarm % Selection Low Oil Pressure Alarm % Selection Oil Pressure Alarm Time Delay Selection Engine Temperature Check On/Off...
  • Page 25 Auto Shutdown Configuration (10) Default Delay Hr:Min Cooldown Speed Cooldown Time Maintenance Configuration (11) Service Messages (Default = No) Reset Interval Yes/No Service Warning at: (Default = 0 Hrs.) Service Requires At: (Default = 0 Hrs.) Next Service Warning Interval (Default = 200 Hrs.) Next Service Required Interval (Default = 250 Hrs.) Service Warning Interval (Default = 75 Hrs.) Service Required Interval (Default = 100 Hrs.)
  • Page 26 Clutch Configuration (14) #1 Engage Trip #1 Engage Speed #1 Engage Load #1 Engage Coolant Temperature #1 Engage Delay #1 Engage Interval #1 Release Trip #1 Release Speed #1 Release Load #1 Release Delay #1 Release Interval #2 Engage Trip #2 Engage Speed #2 Engage Load #2 Engage Delay...

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