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Product Manual
Engine Display & Control Panel
J1939 Engines
Part Number: C3-G8386
Revision: 1.0
______________________________________________________________________________________________________________________________________
Copyright Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com
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Related Manuals for Controls C3-G8386
Summary of Contents for Controls C3-G8386
- Page 1 Product Manual Engine Display & Control Panel J1939 Engines Part Number: C3-G8386 Revision: 1.0 ______________________________________________________________________________________________________________________________________ Copyright Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...
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Page 2: Table Of Contents
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS PRIOR TO STARTING ENGINE……. ……………………………………………………………………….……………….………..……... THROTTLE SETTINGS CLUTCH CONTROL CAN BUS SETTINGS PANEL OPERATION………..…..…... -
Page 3: Prior To Starting Engine
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PRIOR TO STARTING ENGINE Prior to starting the engine, select the proper throttle control mode required for application. - Page 4 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CAN Communication Communication between the panel and the engine ECU occurs over the two wire CAN bus (CAN High wire and CAN Low wire).
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Page 5: Panel Operation
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL OPERATION 1) Engine Start - Turn key to run position 2) Engine Stop – Turn key to off position 3) Engine Throttle –... -
Page 6: Module Connectors
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MODULE CONNECTORS Primary Connector Secondary Connector 14 Pin 23 Pin - 5 -... -
Page 7: Primary 14 Pin Module Connector
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Primary Connector (14 Pin) Function Function Relay #2 -ECU Signal J1939 Low Relay #1... -
Page 8: Panel Connectors
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL CONNECTORS Engine Harness Connector –Deutsch 21 pin (HDP24-24-21PE) Accessory Harness Connector –Deutsch 31 pin (HDP24-24-31PE) -
Page 9: Engine Alarms, Codes And Messages
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S ENGINE ALARMS, CODES AND MESSAGES ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes. -
Page 10: Active And Stored Engine Ecu Codes
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S INDICATOR LAMPS The panel red (alarm) and amber (pre alarm) lamp indicators. Engine Engine... -
Page 11: Control Panel Specific Alarms And Shut Downs
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU. -
Page 12: Control Panel Analog And Digital Inputs
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel is shipped from the factory with the bold print inputs pre-wired and enabled in the panel. - Page 13 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Normally Open Function Available Digital 7 31-Pin Message None Check Always Normally Open Function...
- Page 14 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 10) 4-20mA - Reserved for OEM applications. 11) Switch – This setting allows for a switch to be connected rather than an analog sender. Set Analog 1 Message to assign a label to the switch device.
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Page 15: Control Panel Relay Outputs
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel is shipped from the factory with the highlighted outputs enabled and pre- wired in the panel. - Page 16 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S RELAY FUNCTIONS Available relays can be assigned for different uses. a. None - Assign to “none” when not used.
- Page 17 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S RELAY POLARITY a. Positive - Relay acts as a normally open contact. b. Invert - Relay acts as a normally closed contact.
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Page 18: Clutch Configuration
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CLUTCH CONFIGURATION Output relays can be assigned to turn on or off based on engine speed or engine load. -
Page 19: Menu System
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MENU SYSTEM To Enter Menu System Hold MENU button and press ENTER button. Menu Navigation Press MENU button to scroll menu options. - Page 20 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MAIN MENUS Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes...
- Page 21 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONFIGURATION MENUS Parameter Configuration Parameter Selection Default Settings Fuel Sender S-W, Fuel Level Voltage Source Battery –J1939...
- Page 22 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On/Off Selection...
- Page 23 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Clutch Configuration #1 Engage Trip #1 Engage Speed #1 Engage Load #1 Engage Delay...
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