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Aventics Marex ECS Assembly Instructions Manual

12 vdc/24vdc
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Assembly Instructions
Actuator 12VDC/24VDC
Marex ECS
R417002911/07.2016

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Summary of Contents for Aventics Marex ECS

  • Page 1 Assembly Instructions Actuator 12VDC/24VDC Marex ECS R417002911/07.2016...

  • Page 3: Table Of Contents

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Table of Contents Table of Contents About this documentation ..........4 Validity of the documentation..........4 Required and additional documentations......4 Presentation of information ........... 5 1.3.1 Safety messages ..............5 1.3.2 Symbols ..................6 1.3.3...
  • Page 4 Assembly ..............20 Installation conditions and installation site.....20 Establishing the electrical connections......24 7.2.1 Sockets ..................25 7.2.2 Connecting the Marex ECS wiring harness and further actuators .................. 26 7.2.3 Connecting the power supply ..........27 7.2.4 Grounding ................29 Mechanical connection ............29 Commissioning ............

  • Page 5: About This Documentation

    R417002894 Marex ECS Actuator 12 V DC R417002895 Marex ECS Actuator 24 V DC The Marex ECS Actuators 12 V DC and 24 V DC are part of the Marex ECS ship control system. Unless otherwise stated in this documentation, the designation "Marex ECS Actuator" applies for the product versions 12 V DC and 24 V DC.

  • Page 6: Presentation Of Information

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA About this documentation Presentation of information For a quick start and safe operation of the product, consistent symbols, terms and abbreviations are used and safety instructions are given in a consistent manner. For easy understanding, explanations are provided in the following sections.

  • Page 7: Symbols

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA About this documentation Table 2: Hazard classes according to ANSI Z535.6-2006 Warning sign, Meaning Signal word Indicates a hazardous situation DANGER which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which,...

  • Page 8: Abbreviations

    Marex ECS Marex Easy Control System (electronic ship remote control system) MarexLink Wireless network tool to modifiy the settings of Marex ECS using mobile devices. 1.3.4 Abbreviations The following abbreviations are used in these assembly instructions: Table 5: Abbreviations Abbreviation...

  • Page 9: Safety Instructions

    (power generation/distribution area) of small boats, yachts or small commercial vessels. It may be used with diesel engines only. The Marex ECS Actuator may only be used with Marex ECS under the conditions described in these assembly instructions (see also chapter 1.2).

  • Page 10: Improper Use

    Unintended use of the product does also include: connecting the Marex ECS Actuator to inadmissible supply voltage (see chapter 13, Technical data), combining the Marex ECS Actuator with further components...

  • Page 11: General Safety Instructions

    Check the product for obvious defects as for example cracks in the housing or missing screws, caps or sealings. You must not modify or convert the Marex ECS Actuator. Persons who install, operate, dismantle or maintain AVENTICS products must not be under the influence of alcohol, other drugs or medications which affect the responsiveness.

  • Page 12: Product- And Technology-Related Safety Messages

    Installation and maintenance work is subject to the country- specific safety regulations and standards of the application. As an operator of a ship which shall be equipped with a Marex ECS Actuator and further components of a ship remote control...

  • Page 13: General Notes Regarding Property Damages And Product Damages

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA General notes regarding property damages and product damages General notes regarding property damages and product damages Cleaning Cover all openings with suitable protective caps to prevent that cleaning agent penetrates into the system. Never use solvents or other aggressive cleaners. Clean the product only by using a slightly moistened lint-free cloth.

  • Page 14: Scope Of Delivery

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Scope of delivery Scope of delivery The standard product delivery includes: 1 Marex ECS Actuator 12V DC (R417002894) or 1 Marex ECS Actuator 24V DC (R417002895) Assembly instructions 1 Mounting kit including the following items:...

  • Page 15: About This Product

    76 mm. In addition, the lever of the Marex ECS Actuator can be used as an emergency handle. The Marex ECS Actuator is designed for the operation with Marex ECS.

  • Page 16: Marex Ecs Actuator Product View

    8 Grounding screw 9 Mounting screw M8 with nut and washer (included in delivery) 5.3.1 Overview on operating elements The following figure shows the operating and indicating elements of the Marex ECS Actuator which are located under the transparent cover (5):...

  • Page 17: Leds - Modes Of Operation

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA About this product Fig. 2: Overview operating and indicating elements (LEDs) 10 Rotary coding switch 11 Device status LED, green 12 Device status LED, red 13 Push-button S3 14 Slide switch S2 LEDs - modes of operation Two LEDs are provided on the actuator to supply information on its state of operation.

  • Page 18: Product Identification

    10 Settings of rotary coding switch S1 11 Date of manufacture 12 Product name Classification The Marex ECS Actuator has been designed and manufactured in compliance with the generally accepted rules of technology. It was tested in accordance to the following rules and guidelines...

  • Page 19: Transport And Storage

    Do not destroy the packaging and only remove it shortly before installation. Adhere to the following conditions for storage: – Only store Marex ECS Actuator in its original packaging. – Do not store packages outside. – Store the packages in a dry and dust-free place.
  • Page 20 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Transport and storage – Protect the packages against solar radiation. Observe the admissible ambient temperature of 248 to 350K (-25°C to 77°C), see also chapter 13, Technical data.

  • Page 21: Assembly

    The Marex ECS Actuator may only be installed by AVENTICS or qualified personnel as specified in chapter 2.4. Install or uninstall the Marex ECS Actuator only if the component and the system are powered off. Prepare mounting work carefully. Make sure there is enough space to mount the product professionally.
  • Page 22 5m max. Power 24V 10m max. Propulsion 250m max. total length Push/Pull (mechanical) 3m max. Prepare the assembly of the Marex ECS Actuator: 1. Make sure that all Marex ECS components are powered off before installing the Marex ECS Actuator.
  • Page 23 123 mm Fig. 5: Drilling template of Marex ECS Actuator 3. Mount the Marex ECS Actuator to the wall or ceiling of the engine room (fig. 4) using the mounting material supplied and applying the recommended tightening torque (fig. 6)7.2.
  • Page 24 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Assembly 10 Nm 10 Nm 10 Nm POWER PROPULSION BUS Fig. 6: Mounting the Marex ECS Actuator...

  • Page 25: Establishing The Electrical Connections

    The following figure shows the cable connections of the Marex ECS Actuator. Before the start of operation, the electrical connections to the MarexECS control unit, the power supply and to other actuators must be established. push-pull cable PROPULSION Fig. 7: Cable connections at the Marex ECS Actuator...

  • Page 26: Sockets

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Assembly 7.2.1 Sockets The Marex ECS Actuator provides three sockets and a grounding screw for the electrical connections: Fig. 8: Sockets and grounding screw Table 8: Type and function of sockets and screw Connection...

  • Page 27: Connecting The Marex Ecs Wiring Harness And Further Actuators

    Further Marex ECS Actuators are either connected to the second PROPULSION plug on the wiring harness or plugged into the second socket (6, fig. 8) of the of the preceding Marex ECS Actuator: 4. If your system includes more than one actuator, relabel another grey STATION cable and plug it into one of the sockets(6, fig.

  • Page 28: Connecting The Power Supply

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Assembly Consider the admissible length of the PROPULSION cables when connecting Marex ECS Actuators. The maximum length of all PROPULSION cables is 250m. NOTICE Material damage due to unapplied terminating resistor If the terminating resistor is not applied, the data transmission can be disturbed.
  • Page 29 Fig. 9: Marex ECS POWER cable for one battery R419801567 (5m), R419801316 (10m, suitable only for 24 VDC) Fig. 10: Marex ECS POWER cable for dual battery R419801568 (5m), R419801522 (10m, suitable only for 24VDC).

  • Page 30: Grounding

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Assembly 1. Protect the POWER cables with circuit breakers as shown in the following table. Please note that circuit breakers are not included in the delivery. Tabelle 9: Circuit breakers for POWER cables 12VDC...

  • Page 31: Commissioning

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning Commissioning The Marex ECS Actuator is designed to be used with the Marex ECS engine remote control system. All system components must be registered, configured and tested before the first operation. Marex ECS features auto-configuration (auto-config) to facilitate this process.

  • Page 32: Setting The Actuator's Function

    (teach-in). Always perform the following steps, – if you have installed a new Marex ECS, – if you have replaced an actuator, – if you have enhanced the system and added another actuator, –...
  • Page 33 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning 2. Mount the Marex ECS Actuator and establish the necessary connections (see chapter 7, Assembly). 3. Switch the power supply on. 4. Loosen the screws (15, fig. 12) of the transparent cover using a cross-tip screwdriver. Leave the screws in the holes to avoid losing them.

  • Page 34: Starting The Auto-Configuration

    Marex ECS features automatic configuration (auto-config). Only few steps are required to log on and configure components. Always perform those steps, if you have installed a new Marex ECS, if you have replaced a control head, if you have enhanced the system and added another control...
  • Page 35 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning head, if you have removed and reinstalled a control head. Fig. 14: Marex ECS Wiring Harness with auto-config connector...
  • Page 36 2. Install the Control Head Type 500-ECS and establish the electrical connections as described in chapter 7, Assembly. 3. Disconnect the auto-config plug from the Marex ECS Wiring Harness as shown in fig. 15. Fig. 15: Disconnect the auto-config plug 4.
  • Page 37 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning 5. Reattach the Autoconfig-connector to the corresponding jack on the wiring harness (fig. 16). Make sure the connector fits securely. Fig. 16: Reattach the autoconfig-connector The configuration is complete.The device status LEDs are indicating the components‘...

  • Page 38: Connecting The Push/Pull Cable

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning Connecting the push/pull cable After all electric connections have been established and the actuators are operational, set up the mechanical connection between the MarexECS Actuator and the lever for speed or gear setting at the boat’s engine using a push/pull cable.
  • Page 39 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning 4. Do then mount the counter bearing of the push/pull cable (clamp) in a distance of 188mm to the ball. The lever must be in the center position. Make sure that the swiveling part of the push/pull cable is equally far deflected to both sides through the arch-shaped movement of the ball (fig.
  • Page 40 51mm is required. For a longer stroke, use the other threaded hole (fig. 18, 17). Fig. 18: Marex ECS Actuator with lever and mounting bores for the ball joint 16 Position 2 inch (51mm)
  • Page 41 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning Fig. 19: Push/Pull cable with mounting and MarexECS Actuator 2 Ball joint (socket and ball) 3 Push/Pull cable 4 Clamp with screws 9. Move the lever of the MarexECS actuator by hand in both directions so that the lever on the throttle or gearbox executes the full stroke.

  • Page 42: Setting Up The Actuator For The Gear Control

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning Setting up the actuator for the gear control Proceed as follows to store the positions which the actuator’s lever shall approach (teach-in). It is essential that you store the positions in the order given in the following instructions.

  • Page 43: Setting Up The Actuator For The Throttle Control

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning 9. Push switch S3 to confirm the setting. The red and green LEDs stay on for a short time. The position is stored. 10. Set switch S2 to "OFF". The teach-in process is complete.
  • Page 44 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Commissioning 5. Push switch S3 to confirm the setting. The red and greed LEDs stay on for a short time. The position is stored. 6. Move the lever of the actuator manually so that the adjustment lever of the throttle is in the MAXRPM position.

  • Page 45: Maintenance And Repair

    Only use water or mild cleaning agents. Inspection Make sure the component is always in technically perfect condition. Check the Marex ECS Actuator regularly for visual damage. Make sure all connectors fit securely. Maintenance The Marex ECS Actuator does not require maintenance.

  • Page 46: Disassembly And Replacement

    Injury hazard and material damage due to unmaneuverable boat If you dismantle or replace the Marex ECS Actuator while the boat is in motion, the ability to steer may be lost. Only dismantle the actuator if the boat is not in operation.

  • Page 47: Disposal

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Disposal 11 Disposal NOTICE Environmental damage due to improper disposal Electronic components require special waste treatment and must only be disposed of by approved specialist companies. Dispose of electronic scrap in an environmentally sound way.

  • Page 48: Error Search And Troubleshooting

    12 Error search and troubleshooting In case of an alarm signal on the Marex ECS control head, it may be necessary to check the condition of the actuator(s). Two LEDs (see fig. 12) are provided under the transparent cover of the actuator to indicate its functional condition (see 5.4).
  • Page 49 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Error search and troubleshooting Check the POWER cable for signs of damage or wear and replace it if necessary. Measure the battery voltage to check if the power supplied is within the admissible range for the actuator.

  • Page 50: Technical Data

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Technical data 13 Technical data Table 14: Technical data Dimensions width x height x depth 146 mm x 306.5 mm x 134 mm Weight 3kg approximately Supply voltage 12VDC (-25%/+30%) (R417002102)or 24VDC (-25%/+30%) (R417002103)

  • Page 51: Accessories

    14 Accessories Part Material No. Cables POWER cable, 5m R419801567 POWER cable, 10m (not suitable for Marex ECS Actuators 12VDC) R419801316 POWER cable, dual battery connection, 5m R419801568 POWER cable, dual battery connection, 10m R419801522 (not suitable for Marex ECS Actuators 12VDC)
  • Page 52 Control head type 500-ECS, single, black R417002810 Control head type 500-ECS, twin, black R417002808 Control unit Marex ECS control unit R419302110 Terminating resistor Bus terminating resistor 8941054274 Actuator Marex ECS actuator 12 V DC R417002894 Marex ECS actuator 24 V DC R417002895...

  • Page 53: Appendix

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Appendix 15 Appendix 15.1 Installation drawings Fig. 20: Installation drawing Marex ECS Actuator R417002102 and R417002103...

  • Page 54: Alphabetical Index

    AVENTICS | ECS Actuator | R417002911–BDL–001–AA Alphabetical Index 16 Alphabetical Index Teach-in 41 Additional Connect actuator 24 documentation 4 Connect power supply 27 ALARM control cable 50 Connect push/pull Ambient temperature 49 cable 30 Assembly 20 Control unit 51 Installation...
  • Page 55 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Alphabetical Index instructions 10 mage, notes 12 Germanischer Lloyd 17 Mechanical connection 30 Mounting actuator 23 Humidity 49 Operating elements 15 Operation, safety Identification 17 instructions 11 Improper use 9 Operator’s obligations 11 Indicating elements 15...
  • Page 56 AVENTICS | ECS Actuator | R417002911–BDL–001–AA Alphabetical Index Replacement 45 Required Validity of documentation 4 documentation 4 View product 15 S1 settings 32 Safety instructions Weight 49 Assembly 11 Wiring harness 51 Commissioning 11 General 10 Operation 11 Product- and...
  • Page 60 German language. R417002911–BDL–001–AA Subject to modifications. © All rights reserved by AVENTICS GmbH, even and especially in cases of proprietary rights applications. It may not be reproduced or given to third parties without its consent.

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