Farm King BW200 Operator And Parts Manual
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Farm King BW200 Operator And Parts Manual

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OPERATOR AND PARTS MANUAL
Bale Wrapper
Model 200
052022
FK441

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Summary of Contents for Farm King BW200

  • Page 1 OPERATOR AND PARTS MANUAL Bale Wrapper Model 200 052022 FK441...
  • Page 3 200 Bale Wrapper TABLE OF CONTENTS Manufacturer’s Statement: For technical reasons, Farm King reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions, and other factors.
  • Page 4 200 Bale Wrapper...
  • Page 5 Customer / Owner Signature: Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.
  • Page 6 200 Bale Wrapper...
  • Page 7 Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment.
  • Page 8 Introduction - 200 Bale Wrapper...
  • Page 9 Farm King is continually working to improve its products. Farm King reserves the right to make Model Number: any improvements or changes as deemed practical...
  • Page 10 Introduction - 200 Bale Wrapper EQUIPMENT IDENTIFICATION Figure 2 WRAPPING FILM FEEDER FILM CUTTER ROTARY CONTROL FRAME LEVERS COUNTER HYDRAULIC CONTROL UNIT LOADING MOVABLE HITCH FRAME JACK SIDE TAPER STATIONARY MAIN FRAME WHEEL / AXLE...

  • Page 11: Table Of Contents

    Safety - 200 Bale Wrapper SAFETY SAFETY INSTRUCTIONS Safety Alerts Qualified Operator Rules Safety Rules Transport Safety Machine Requirements And Capabilities Electrical Hydraulic System Fire Extinguishers SAFETY AND EQUIPMENT DECALS SAFETY SIGN-OFF FORM...
  • Page 12 Safety - 200 Bale Wrapper...

  • Page 13: Safety Instructions

    Understand the written instructions, rules and “Warning, be alert! Your safety is involved!” regulations: Carefully read the message that follows. • The written instructions from Farm King include the Warranty Registration, Dealer Inspection Report, Operator And Parts Manual and decals. CAUTION •...

  • Page 14: Safety Rules

    Safety - 200 Bale Wrapper Safety Rules • DO NOT make any adjustments or repairs on the equipment while the machine is running. • Read and follow instructions in this manual • Keep shields and guards in place. Replace if and the tractor’s Operators Manual before damaged.

  • Page 15: Machine Requirements And Capabilities

    Safety - 200 Bale Wrapper Machine Requirements And Capabilities Electrical • Stop the machine and engage the parking brake. • Check all electrical wiring and connections for Install blocks in front of and behind the rear damage. tires of the machine. Install blocks underneath •...

  • Page 16: Safety And Equipment Decals

    Safety - 200 Bale Wrapper SAFETY AND EQUIPMENT DECALS Follow the instructions on all the signs (decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.
  • Page 17 Safety - 200 Bale Wrapper Decal Identification [Figure 3] Rotation Hazard (Item 5) - Keep a safe distance from the machine during operation. Operating Manual (Item 1) - Read operation and safety manual. Crushing Hazard (Item 6) - Keep a safe distance from the machine during operation.
  • Page 18 Safety - 200 Bale Wrapper Warning label (Item 9). Proper location of bale counter sensor below magnet (Item 13). Warning label (Item 10). Lubrication point (Item 14). Transport attachment points for loading (Item 11). Pinch point hazard (Item 15) - Keep a safe distance from the machine during operation.
  • Page 19 Hydraulic Hazard (Item 17) - Avoid contact with Figure 4 liquids under pressure. Use protective gloves (Item 18). Model number equipment decal identification [Figure 4]. Farm King logo decal (Item 1). Warning panel (Item 19). BW200 logo decal (Item 2). BW-200...

  • Page 20: Safety Sign-Off Form

    Untrained operators and failure to follow instructions can cause injury or death. Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
  • Page 21 Operation - 200 Bale Wrapper OPERATION GENERAL INFORMATION Pre - Operation Checklist Break - In Checklist TRACTOR REQUIREMENTS ENTERING AND LEAVING THE OPERATOR’S POSITION CONNECTING TO TRACTOR COMMISSION/PROGRAM THE COUNTER FOR FIRST TIME USE SETUP Bale Wrapper Controls Wrapping Film Installation Wrapping Film Size Wrap Counter Switching the System ON and OFF...
  • Page 22 Operation - 200 Bale Wrapper...

  • Page 23: General Information

    Operation - 200 Bale Wrapper GENERAL INFORMATION Break - In Checklist Check the following mechanical items after 1 hour Pre - Operation Checklist of operation and again after 10 hours of operation: Before operating the equipment for the first time 1.

  • Page 24: Tractor Requirements

    Operation - 200 Bale Wrapper TRACTOR REQUIREMENTS ENTERING AND LEAVING THE OPERATOR’S POSITION The Bale Wrapper will require a tractor with minimum 40 hp (30 kw), one pair of remote outlets, and electrical connection. IMPORTANT The wrapping machine shall be installed to the lower hitch or to the upper hitch allowing for the maximum vertical load of 4.7 kN.

  • Page 25: Connecting To Tractor

    Operation - 200 Bale Wrapper CONNECTING TO TRACTOR WARNING Always inspect the tractor’s hitch and equipment hitch-ring before connecting (see the tractor’s owner’s manual). AVOID INJURY OR DEATH Make sure equipment hitch is resting securely on Make sure that there are no bystanders, especially the support stand.

  • Page 26: Commission/Program The Counter For First Time Use

    Operation - 200 Bale Wrapper COMMISSION/PROGRAM THE Use the F2 button to enter the manufacturing year of the wrapping machine (between 2000 and COUNTER FOR FIRST TIME USE 2099). The commissioning of a newly purchased bale Check if the entered data is correct by pressing wrapping machine should be performed under the F1 button.

  • Page 27: Setup

    Operation - 200 Bale Wrapper SETUP Bale Wrapper Controls The control levers are installed in the tractor cabin. Figure 6 Use the controls (Item 1, 2, 3) to perform the following functions [Figure 6]: • Rotate the table / movable frame (Item 1) •...

  • Page 28: Wrapping Film Installation

    Operation - 200 Bale Wrapper Adjustment Points Wrapping Film Installation Figure 7 Figure 8 DIRECTION OF FILM ROTATION - TOP VIEW As the rotating frame turns, the bale and film rotate by a certain angle around the horizontal axis. This allows consecutive layers of film to be wrapped tightly around the bale.

  • Page 29: Wrapping Film Size

    Operation - 200 Bale Wrapper Install a new roll of film (Item 1) to the feeder Wrapping Film Size assembly as follows [Figure 9]: Figure 10 • Move the metal rollers (Item 2) out of the way and secure using the hook attached to the wrapping assembly.
  • Page 30 Operation - 200 Bale Wrapper Hydraulic System The valve (Item 2) is located in the rotating chassis section and operates only in the table rotation The wrapping machine hydraulic system is system rotating clockwise, which is opposite to powered from the tractor hydraulic system. the wrapping direction.

  • Page 31: Wrap Counter

    Operation - 200 Bale Wrapper Wrap Counter The revolution sensor attached to an unmoving part of the wrapping machine operates in Figure 12 conjunction with a magnet attached to the rotary chassis which passes impulses to the revolution counter. Each rotation of the bale is counted and displayed on the revolution counter display.

  • Page 32: Working With The Counter In Counting Mode

    Operation - 200 Bale Wrapper Working with the Counter in Counting Mode Figure 13 Setting the wrap number: Press the F1 and F2 buttons at the same time. The last settings shall be displayed. The setting mode is signaled by the activation of two LEDs, red - warning and green - wrapping [Figure 14].

  • Page 33: Field Operation

    Operation - 200 Bale Wrapper FIELD OPERATION WARNING Working Configuration Figure 15 AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when configuring the equipment. TRANSPORT WORKING POSITION POSITION Pre-operation Checklist To prepare the machine for work, the side wheel needs to be configured into working position as Before commencing work, check the following: shown [Figure 15].

  • Page 34: Bale Loading

    Operation - 200 Bale Wrapper Bale Loading Bale Wrapping Lower the loading arm to its maximum lower Mark two vertical lines on the film 10 cm apart position (horizontal position when it is approx. 10 before tensioning. cm above ground in its maximum deflection). After tensioning, a distance of 17 cm between the Place the rotary frame parallel to the driving vertical lines represents 70% film tension.

  • Page 35: Bale Unloading

    Operation - 200 Bale Wrapper Bale Unloading IMPORTANT Figure 17 Use the bales within twelve months from their wrapping date. Keep the film rolls in good condition, especially the edges, to minimize the risk of the film breaking while wrapping. Do not wrap during precipitation.

  • Page 36: Film Cutting

    Operation - 200 Bale Wrapper Film Cutting A properly set cutter cuts the film when the unloaded bale touches the ground. When the Figure 18 angle is too steep, the film is not cut even though the bale is unloaded to the ground. WARNING AVOID INJURY OR DEATH Take extra caution when adjusting the cutter.

  • Page 37: Drive Chain Adjustment

    Operation - 200 Bale Wrapper FINISHING WORK Drive Chain Adjustment Figure 19 After the work is complete, disconnect the revolution counter and secure the revolution sensor against humidity. Before storing the wrapping machine for a longer period, place the impulse sensor in a dry storage room.

  • Page 38: Transporting

    Operation - 200 Bale Wrapper TRANSPORTING Public Road Transport The wrapping machine may be used on public Loading To Carrier roads as a machine attached to a tractor transport Figure 20 hitch. The dimensions of the machine prepared for transport are shown in paragraph A5. For transporting the machine on public roads, tractors with a rated power not lower than 30kW and traction class not lower than 0.9 equipped...
  • Page 39 Operation - 200 Bale Wrapper Figure 21 WARNING AVOID SERIOUS INJURY OR DEATH Excess weight will greatly increase tractor stopping distance and may cause the operator to lose control of the tractor. Follow rules Highway Code Manufacturer recommendations when transporting the wrapping machine on public roads.
  • Page 40 Operation - 200 Bale Wrapper...
  • Page 41 Maintenance - 200 Bale Wrapper MAINTENANCE TROUBLESHOOTING LUBRICATION REGULAR INSPECTION SERVICE CHECKS SAFETY SIGN (DECAL) INSTALLATION STORAGE AND RETURN TO SERVICE Storage Return To Service...
  • Page 42 Maintenance - 200 Bale Wrapper...
  • Page 43 NOTE: If a problem is encountered that is difficult to solve, even after having read through this troubleshooting section, please call your local Farm King dealer. Before you call, please have this Operator And Parts Manual and the serial number of your machine at hand.
  • Page 44 Maintenance - 200 Bale Wrapper LUBRICATION REGULAR INSPECTION Always use a good quality multi-purpose / lithium After every use of the wrapping machine, check: base grease when lubricating the equipment. • Condition and legibility of the data plate and • Always use a hand-held grease gun. symbols •...
  • Page 45 Maintenance - 200 Bale Wrapper SERVICE CHECKS WARNING Periodical service checks shall be performed after every two working seasons of machine use. It is advised to use original replacement parts During oil replacement, it is required to wear which will help maintain the wrapping machine in impermeable protective clothing suitable for good technical condition for a long time.
  • Page 46 Maintenance - 200 Bale Wrapper SAFETY SIGN (DECAL) INSTALLATION STORAGE AND RETURN TO SERVICE Remove all portions of the damaged safety sign Storage (decal). Sometimes it may be necessary to store the Thoroughly clean the area with cleaning product. equipment for an extended period of time. Below is a list of items to perform before storage.
  • Page 47 Parts Identification - 200 Bale Wrapper PARTS IDENTIFICATION GENERAL PARTS INFORMATION LOWER FRAME Lower Frame Parts WRAPPING FILM FEEDER Wrapping Film Feeder Parts MOVING FRAME Moving Frame Parts ROTARY FRAME Rotary Frame Parts HYDRAULIC SYSTEM Hydraulic System Parts...

  • Page 48: General Parts Information

    Parts Identification - 200 Bale Wrapper GENERAL PARTS INFORMATION The parts identification section lists descriptions and part numbers for all North American Base Model 200 Bale Wrappers. Contact your Farm King dealer for additional parts information. LOWER FRAME...
  • Page 49 Parts Identification - 200 Bale Wrapper...
  • Page 50 Parts Identification - 200 Bale Wrapper Lower Frame Cont.
  • Page 51 Parts Identification - 200 Bale Wrapper...

  • Page 52: Lower Frame Parts

    Parts Identification - 200 Bale Wrapper Lower Frame Parts ITEM PART NUMBER DESCRIPTION QTY. R58000124 MAIN FRAME R58000030 WHEEL BRACKET SET R58000027 COMPLETE WHEEL R58000029 COMPLETE AXLE SHAFT SAFETY PIN R58000028 COMPLETE ADJUSTABLE FOOT R58000624 ROTATION AXLE SHAFT R58000625 BOLT M36X220 8.8-B R58000626 LAND WHEEL LOCK PIN R58000627...
  • Page 53 Parts Identification - 200 Bale Wrapper ITEM PART NUMBER DESCRIPTION QTY. R3030194 PLAIN WASHER Ø37 R3020269 NUT M36 8-B R3040112 SPRING COTTER PIN Ø4 R3020201 NUT M10 5-B R3090112 GREASE NIPPLE M6X1 R58000636 SPACING BUSHING R3030165 PLAIN WASHER Ø31 R3011252 BOLT M8X35 5.8-B R58000552 FARMING CHAIN Ø4...

  • Page 54: Wrapping Film Feeder

    Parts Identification - 200 Bale Wrapper WRAPPING FILM FEEDER...
  • Page 55 Parts Identification - 200 Bale Wrapper...

  • Page 56: Wrapping Film Feeder Parts

    Parts Identification - 200 Bale Wrapper Wrapping Film Feeder Parts ITEM PART NUMBER DESCRIPTION QTY. R58000642 MOUNTING BRACKET R58000644 WRAPPING FILM BRACKET (20.. - 2019) R58000589 WRAPPING FILM BRACKET (2019 - 20..) R58000778 LOCK R58000873 SPRING I R58000780 COVER R58000781 SPACING BUSHING II R58000782 CHAIN WHEEL Z-11...
  • Page 57 Parts Identification - 200 Bale Wrapper ITEM PART NUMBER DESCRIPTION QTY. R3020202 SELF-LOCKING NUT M12 R3011617 HH SCREW M6X20 ZN R3080109 SPRING PIN 6X30 R3080105 SPRING PIN 8X50 R12240108 BEARING 6206 2RS R3120107 SEEGER E20 R58000015 STRETCHER TUBE (20.. - 2019) R58000783 STRETCHER TUBE (2019 - 20..)

  • Page 58: Moving Frame

    Parts Identification - 200 Bale Wrapper MOVING FRAME...
  • Page 59 Parts Identification - 200 Bale Wrapper...

  • Page 60: Moving Frame Parts

    Parts Identification - 200 Bale Wrapper Moving Frame Parts ITEM PART NUMBER DESCRIPTION QTY. R58000661 MOVABLE FRAME R58000662 LEVER I R58000663 LEVER II R58000664 SPRING R58000023 COMPLETE LEVER R58000033 SPRING R58000665 ENGINE SUPPORT R58000666 LEVER III R58000468 GALVANISED TECHNICAL CHAIN 6.0X20.4X1.3 DIN766 R58000668 SPRING II R58000007...
  • Page 61 Parts Identification - 200 Bale Wrapper ITEM PART NUMBER DESCRIPTION QTY. R58000677 BEARING NUT KM17 R58000678 BEARING 32018XA R3110001 PARALLEL KEY A8X7X25 R3020204 NUT M16 5-B R3030175 PLAIN WASHER Ø17 R58000528 TOOTH WASHER MB17 R58000638 WIRE ROPE Ø4 R3170115 ROPE CLAMP Ø5...

  • Page 62: Rotary Frame

    Parts Identification - 200 Bale Wrapper ROTARY FRAME...
  • Page 63 Parts Identification - 200 Bale Wrapper...
  • Page 64 Parts Identification - 200 Bale Wrapper Rotary Frame Cont.

  • Page 65: Rotary Frame Parts

    Parts Identification - 200 Bale Wrapper Rotary Frame Parts ITEM PART NUMBER DESCRIPTION QTY. R58000042 WELDED FRAME R58000680 LATCH R58000681 COMPLETE ROD TUBE R58000043 INITIAL PRESSURE ELEMENT R58000683 SPRING R58000684 CUTTER LEVER AXLE R58000685 CUTTER LEVEL R58000081 REVOLUTION MAGNETIC COUNTER R18036175 WHEEL CONSOLE R9090011...
  • Page 66 Parts Identification - 200 Bale Wrapper Rotary Frame Parts Cont. ITEM PART NUMBER DESCRIPTION QTY. R58000698 ROD EYE R58000009 ROD SET R3020332 NUT M14 5-B R3020202 SELF-LOCKING NUT M12 5-B R58000700 SPRING R3030162 PLAIN WASHER Ø13 R3030159 PLAIN WASHER Ø10.5 R58000564 RUBBER PLATE R58000518...
  • Page 67 Parts Identification - 200 Bale Wrapper ITEM PART NUMBER DESCRIPTION QTY. R3020329 NUT M8 5-B R3020308 NUT M6 5-B R3011617 HH SCREW M6X20 ZN R3011258 HH SCREW M8X45 ZN R3010780 HH SCREW M8X30 ZN R58016206 FIXED CUTTER R3011252 HH SCREW M8X35 ZN R58016204 PRESSURE SUPPORT R58016205...

  • Page 68: Hydraulic System

    Parts Identification - 200 Bale Wrapper HYDRAULIC SYSTEM...

  • Page 69: Hydraulic System Parts

    Parts Identification - 200 Bale Wrapper Hydraulic System Parts ITEM PART NUMBER DESCRIPTION QTY. R58000022 HYDRAULIC CONTROL UNIT 3 M16X1.5 R58000712 CONTRO BRACKET R58000713 CONTROL BRACKET HANDLE R3011692 BOLT M8X50 5.8-B R3020209 NUT M8 5-B R3011687 BOLT M6X60 5.8-B R3020213 NUT M6 5-B R3030158 PLAIN WASHER Ø6.4...
  • Page 70 Parts Identification - 200 Bale Wrapper...
  • Page 71 Specifications And Shipping Kit Numbers - 200 Bale Wrapper SPECIFICATIONS AND SHIPPING KIT NUMBERS SPECIFICATIONS SHIPPING KIT NUMBERS HARDWARE TORQUE VALUES Metric Chart Imperial Chart...
  • Page 72 Specifications And Shipping Kit Numbers - 200 Bale Wrapper...

  • Page 73: Specifications And Shipping Kit Numbers

    Specifications And Shipping Kit Numbers - 200 Bale Wrapper SPECIFICATIONS Model BW200 Tractor Coupling Hitched Undercarriage type Mono-axial Length: 4350 mm (14.3 ft) Working Phase Dimensions Width: 2700—3760 mm (8.9—12.3 ft) Height: 2380 mm (7.8 ft) Length: 4350 mm (14.3 ft)

  • Page 74: Shipping Kit Numbers

    Specifications And Shipping Kit Numbers - 200 Bale Wrapper Model BW200 Bale Unloading Method Automatic (Tilting Frame) Film Cutting Automatic (Film Cutter) Film Width 500, 750 mm Rotary Frame Revolutions (500 mm Film) 24 Revs Rotary frame revolutions (750 mm film)

  • Page 75: Hardware Torque Values

    Specifications And Shipping Kit Numbers - 200 Bale Wrapper HARDWARE TORQUE VALUES Metric Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware.

  • Page 76: Imperial Chart

    Specifications And Shipping Kit Numbers - 200 Bale Wrapper HARDWARE TORQUE VALUES (CONT’D) Imperial Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware.
  • Page 77 Warranty - 200 Bale Wrapper WARRANTY WARRANTY...
  • Page 78 Warranty - 200 Bale Wrapper...
  • Page 79 If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account.
  • Page 80 Warranty - 200 Bale Wrapper Warranty Requirements To be covered by warranty, each new product must be registered with Farm King within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Farm King will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty.
  • Page 82 www.farm-king.com 301 Mountain Street South Morden, MB R6M 1X7 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2022 Buhler Trading Inc. Printed in USA TSX:BUI a division of Buhler Industries Inc.

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