Woodward easYgen 3000XT Series Option Manual
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Woodward easYgen 3000XT Series Option Manual

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easYgen-3000XT Series
Option Manual
Genset Control
easYgen-3000XT Rental
Release 2.12-1
Document ID: 37595, Revision A - Build 51340

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Summary of Contents for Woodward easYgen 3000XT Series

  • Page 1 easYgen-3000XT Series Option Manual Genset Control easYgen-3000XT Rental Release 2.12-1 Document ID: 37595, Revision A - Build 51340...
  • Page 2 This is no translation but the original Technical Manual in English. Designed in Germany. Woodward GmbH Handwerkstr. 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54‑510 Fax: +49 (0) 711 789 54‑101 E-mail: stgt-info@woodward.com Internet: http://www.woodward.com © 2021 Woodward GmbH. All rights reserved. easYgen-3000XT Series 37595...
  • Page 3 Brief Overview Brief Overview NOTICE! This option manual must be used together with the device standard manual. An option manual only describes the additional functionality of the device. Please use the suitable standard manual to install, commission and operate the device: •...
  • Page 4 Brief Overview Sample application setup Fig. 1: Sample application setup A typical application mode for the control unit is the use for mains parallel operation application. • In this case, the easYgens-XT will function as an engine control with generator, •...
  • Page 5 Brief Overview Note: Unless otherwise noted, ”LS-5“, ”LSx“, ”LS -6XT“ and ”easYgen|LS-6XT“ are used interchangeably in this document. For a listing of all available application modes please refer to the "Chapter: Application Field" in easYgen-3000XT manual. Additional functionality The easYgen-3000XT Rental controllers have some additional functions compared to the 'standard' easYgen-3000XT controllers.

  • Page 6: Table Of Contents

    Table of Contents Table of Contents General Information ............8█...
  • Page 7 Table of Contents List Of Abbreviations ............48█...

  • Page 8: General Information

    1 General Information 1.1 About This Manual General Information About This Manual 1.1.1 Revision History Rev. Date Editor Changes in chronological descending order 2021-08 Option Manual - 1st issue • Describing device software release 2.12-1 • Depiction Of Notes And Instructions Safety instructions Safety instructions are marked with symbols in these instructions.

  • Page 9: Copyright And Disclaimer

    All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •...

  • Page 10: Service And Warranty

    In addition, our employees are constantly interested in new information and experiences that arise from usage and could be valuable for the improvement of our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. For our contact search webpage please go to: ══▷ http://www.woodward.com/ Directory.aspx...

  • Page 11: Personnel

    1 General Information 1.3.1 Personnel 1.3.1 Personnel WARNING! Hazards due to insufficiently qualified personnel! If unqualified personnel perform work on or with the control unit hazards may arise which can cause serious injury and substantial damage to property. • Therefore, all work must only be carried out by appropriately qualified personnel. •...

  • Page 12: General Safety Notes

    Device implemented self test this Woodward device has a self test check implemented. Permanently under control are: • processor function and • • supply voltage.
  • Page 13 Unit includes a lithium backup battery for Real Time Clock. Field replacement of the battery is not allowed. In case of battery replacement please contact your Woodward service partner. Electrostatic discharge Before working with terminals please read the following instructions.
  • Page 14 For additional information on how to prevent damage to electronic components caused by improper handling, read and observe the precautions in: • "Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, • Printed Circuit Boards, and Modules".

  • Page 15: Protective Equipment And Tools

    1 General Information 1.3.3 Protective Equipment And Tools 1.3.3 Protective Equipment And Tools Protective gear Personal protective equipment serves to protect risks to the safety and health of persons as well as to protect delicate components during work. Certain tasks presented in this manual require the personnel to wear protective equipment.

  • Page 16: Additional Functionality

    2 Additional Functionality Additional Functionality General notes This chapter describes the additional functionality only: this option device compared to the standard device of the product series. Configuration 2.1.1 Switchable Parameter Sets General notes Fig. 2: Switchable parameter sets - external switch The easYgen with rental functionality provides four switchable parameter sets.
  • Page 17 2 Additional Functionality 2.1.1 Switchable Parameter Sets Default Settings The easYgen rental version from factory comes with Set 1 values and settings instead of easYgen standard settings (later on namend "Original"). These settings can be easily switched between 4 Sets by using one of the the following access methods: •...
  • Page 18 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Set 1 Set 2 Set 3 Set 4 Original Mains voltage measuring ╚═▷ ╚═▷ ╚═▷ ╚═▷ 1853 7981 7986 7991 7996 Busbar 1 voltage measuring ╚═▷ ╚═▷ ╚═▷ ╚═▷ 1856 7982 7987 7992 7997 Int.
  • Page 19 2 Additional Functionality 2.1.1 Switchable Parameter Sets Fig. 3: Toolkit - Switchable parameter sets Dependencies Fig. 4: AC power triangle Power Factor Active Power [kW] Apparent power [kVA] Reactive Power [kvar] The AC power triangle illustrates the dependencies between active power, apparent power, reactive power and power factor.
  • Page 20 2 Additional Functionality 2.1.1 Switchable Parameter Sets • PF = P/S = cos Φ • • Q = √(S • • S = √(P • • P = S * PF • Parameter Setting range Description [Default] 7462 System rated 50 / 60 Hz The rated frequency of the frequency...
  • Page 21 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] reference figure for all generator voltage related functions, which use a percentage value, like generator voltage monitoring, breaker operation windows or the Analog Manager. Notes Original parameter 1766 is still present as visualization value in the controller.
  • Page 22 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] rated voltage is used as a reference figure for all busbar voltage related functions, which use a percentage value, like synchronization. Notes Original parameter 1781 is still present as visualization value in the controller.
  • Page 23 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] 4823 4802: [600 A] 4823: [600 A] Notes Original parameter 1754 is still present as visualization value in the controller. 7980 Generator 3Ph 4W OD Measurement is performed voltage Line-Neutral (Open Delta 7985...
  • Page 24 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] configured to "Phase- neutral") 1Ph 2W Measurement is performed Line-Neutral (WYE connected system) if parameter 1858 (Number of busbar volt. systems) is configured to "Phase - neutral" and Line-Line (Delta connected system) if parameter 1858 is configured to "Phase -...
  • Page 25 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] according to the rules for WYE connected systems. Monitoring refers to the following voltages: • VL12, VL23 and VL31 • (parameter 1770 configured to "Phase- phase") • VL1N, VL2N and VL3N •...
  • Page 26 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] 3Ph 3W Measurement is performed Line-Line (Delta connected system). Phase voltages must be connected for proper calculation. Measurement, display and protection are adjusted according to the rules for Delta connected systems.
  • Page 27 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] • VL13 (parameter 1771 • configured to "Phase- phase") • VL1N, VL3N • (parameter 1771 configured to "Phase- neutral") • VL1N, VL3N • (parameter 1771 configured to "All") Notes Original parameter 1853 is still present as visualization...
  • Page 28 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] configured to "Phase- neutral") 3Ph 3W Measurement is performed Line-Line (Delta connected system). Phase voltages must be connected for proper calculation. Measurement, display, and protection are adjusted according to the rules for Delta connected systems.
  • Page 29 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] Monitoring refers to the following voltages: • VL13 (parameter 1770 • configured to "Phase- phase") • VL1N and VL3N • (parameter 1770 configured to "Phase- neutral") Notes Original parameter 1856 is still present as visualization value in the controller.
  • Page 30 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] 4765 Int. load control 0.0 to 9999.9 kW The load setpoint 1 is setpoint 1 defined in this screen. This 4786 [100.0 kW] value is the reference for the load controller when 4807 performing parallel...
  • Page 31 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] 7993 Mns.Export kvar Gen.PF: The value entered as PF/kvar setpoint is a 7998 Mns.Import kvar generator power factor setpoint. Mains PF Mns.Export kvar: The Gen.kvar value entered as PF/kvar setpoint is a mains export power setpoint in kvar.
  • Page 32 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] overexcited) and capacitive/leading (generator underexcited) reactive power. This setpoint is active only in mains parallel operation. Notes Original parameter 5620 is still present as visualization value in the controller. 7984 Int.
  • Page 33 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] The control unit will function as an engine start/ stop control with generator and engine protection. The control unit can only open the GCB. All necessary inputs and outputs are assigned and pre-defined.
  • Page 34 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] system are operated by the LSx. GCB/L-MCB Application mode In this mode the unit operates the breakers like in the mode "GCB/MCB". But instead of operating the MCB directly over relays the unit commands an LSx to operate the MCB.
  • Page 35 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] purely isolated operation mode. GCB/L-GGB/L-MCB Application mode In this mode the unit operates the breakers like in the mode "GCB/GGB/ MCB". But instead of operating the MCB and GGB directly over relays the unit commands two single LSx to operate the...
  • Page 36 2 Additional Functionality 2.1.1 Switchable Parameter Sets Parameter Setting range Description [Default] The following applies to application modes For a detailed explanation for each mode refer to 'Chapter: Configuration' in easYgen-3000XT manual. The unit provides two alternative transition modes, which may be activated temporarily via the LogicsManager and override the transition...

  • Page 37: Mobile Systems

    2 Additional Functionality 2.1.2 Mobile Systems There is a priority selection between the LogicsManager for the Parameter Sets and the default "Parameter Set 1" is used, if more than one parameter set is enabled simultaneously. LogicsManager 87.63 LM: False True False False True...
  • Page 38 2 Additional Functionality 2.1.2 Mobile Systems Fig. 5: Overview Fig. 6: Toolkit - Mobile Systems easYgen-3000XT Series 37595...
  • Page 39 2 Additional Functionality 2.1.2 Mobile Systems The application mode for Mobile Systems is fixed to GCB. Parameter The following LogicsManager can be used to selected the operation condition from the Genset. Parameter Setting range Description [Default] 12894 Parallel mode Determined by Once the conditions of the LogicsManager LogicsManager have been...
  • Page 40 2 Additional Functionality 2.1.2 Mobile Systems Parameter Setting range Description [Default] Notes The application mode "GCB" is internally used and the MCB is assigned as open independent from the DI status. The mains voltage (utility voltage) is necessary for the phase matching synchronization.
  • Page 41 2 Additional Functionality 2.1.2 Mobile Systems Mains connected The mains connection status (logical condition) is active if following conditions are matched • Phase angle between Mains and Busbar is less than the configured limit (with delay • time) • Frequency difference between Mains and Busbar is less that the configured limit •...

  • Page 42: Display Screen Selection

    2 Additional Functionality 2.1.3 Display Screen Selection Parameter Setting range Description [Default] [1.0Hz/s] limit the Genset is assumed as disconnected from the Mains.. 2.1.3 Display Screen Selection General notes The setpoint screens for frequency/voltage and active power/reactive power can be selected with two LogicManager.

  • Page 43: Second Positive Kwh Counter

    2 Additional Functionality 2.1.4 Second Positive kWh Counter Fig. 7: Setpoint screens 2.1.4 Second Positive kWh Counter General notes The Rental Package provide a second generator positive active kWh counter. This counter is an additional energy counter which may be used for charging the cost when renting the unit.
  • Page 44 2 Additional Functionality 2.1.4 Second Positive kWh Counter Fig. 8: Counters and service easYgen-3000XT Series 37595...

  • Page 45: Appendix

    3 Appendix 3.1 LogicsManager Reference Appendix LogicsManager Reference 3.1.1 Logical Command Variables 3.1.1.1 Group 04: Application conditions HMI Text Note 04.78 04.78 MS mains Mobile Systems connected TRUE if the phase angle and frequency difference between mains and busbar is lower than the configured limits.

  • Page 46: Factory Settings

    3 Appendix 3.1.2 Factory Settings HMI Text Note 87.81 87.81 LM: Rel. set LM: Release the set change change 87.82 87.82 LM: Parallel mode LM: Mobile System, activate the parallel mode 87.83 87.83 LM: Isolated mode LM: Mobile Systems, activate the isolated mode 87.84 87.84 LM: Mains synch.

  • Page 47: Status And Event Reference

    3 Appendix 3.3 Status AND Event Reference HMI Text Note 03.64 03.64 Phase Mains-Busb1 Phase angle between mains and busbar 1 (Phase L1) [°] [°] Status AND Event Reference 3.3.1 Status messages Message text Meaning MS mains synch. 13249 Mobile Systems Synchronization to the mains is active 3.3.2 Event Message...
  • Page 48 Failure Mode Indicator (J1939) Fault ride through Graphical Application Programmer (GAP™) Name of device ‘Group Controller’ Generator Circuit Breaker Woodward device series (Genset Control) - not preferred for new design! Generator Group Breaker (speed) Governor; rpm regulator Hydrocarbon easYgen-3000XT Series...
  • Page 49 Woodward device: Load Share Gateway (communication converter) Name of a device LS-5 Name of a device LS-5 or LS-6XT Mains Circuit Breaker Woodward device series (multifunctional relays) - not preferred for new design! Mains Operation in Parallel Magnetic Pickup Unit Mobile systems N.C.
  • Page 50 4 List Of Abbreviations Society of Automotive Engineers (defines J1939 CAN protocol standard) Selective Catalytic Reduction Service Data Object (CAN) Serial Number SNTP Simple Network Time Protocol Setpoint Suspect Parameter Number (J1939) Voltage Unit of apparent power (S). Often also as kva Unit of reactive power (Q).
  • Page 51 Woodward GmbH Handwerkstraße 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54-510 +49 (0) 711 789 54-101 stgt-info@woodward.com...

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