Woodward 3171A Installation And Operation Manual
Woodward 3171A Installation And Operation Manual

Woodward 3171A Installation And Operation Manual

Gas valve, actuator
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Product Manual 40157
(Revision A)
Original Instructions
3171A Gas Valve and TM-100i Actuator
Installation and Operation Manual

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Summary of Contents for Woodward 3171A

  • Page 1 Product Manual 40157 (Revision A) Original Instructions 3171A Gas Valve and TM-100i Actuator Installation and Operation Manual...
  • Page 2 Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.
  • Page 3: Table Of Contents

    How to Contact Woodward ................... 24   Technical Assistance .................... 24   Illustrations and Tables Figure 2-1. TM-100i Actuator/3171A Gas Valve Outline Drawing......4   Figure 2-2. Recommended Torque Pattern ............5   Figure 2-3. Channel 1, Single Feedback ..............7  ...
  • Page 4: Warnings And Notices

    Start-up On- and off-highway Mobile Applications: Unless Woodward's control functions as the supervisory control, customer should install a system totally independent of the prime mover control system that...
  • Page 5: Electrostatic Discharge Awareness

    Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.
  • Page 6 3171A Gas Valve and TM-100i Actuator Manual 40157 Woodward...
  • Page 7: Chapter 1. General Information

    General The TM-100i/3171A gas valve is designed for metering gaseous fuel to industrial and marine gas turbine engines. The TM-100i actuator is used to drive the 3171A gas valve, closed loop to position demand. Valve position feedback is provided by a resolver directly coupled to the valve metering sleeve. Having the feedback on the valve prevents errors in the valve position due to windup in the actuator and valve linkage, and makes replacement of the actuator in the field possible.
  • Page 8: Resolver

    3171A Gas Valve and TM-100i Actuator Manual 40157 Fluid enters the actuator via a 40 µm nominal last-chance protective filter and passes to the torque motor servovalve which also has a filter for the fluid going to the torque motor’s jet pipe.
  • Page 9: Chapter 2. Installation

    Installation Unpacking Be careful when unpacking the TM-100 driver and TM-100i actuator/3171A gas valve. Check the devices for signs of damage such as a bent or dented case and loose or broken parts. If damage is found, notify the shipper immediately. The devices may be stored in their original shipping containers until they are ready for installation.
  • Page 10: Figure 2-1. Tm-100I Actuator/3171A Gas Valve Outline Drawing

    3171A Gas Valve and TM-100i Actuator Manual 40157 Figure 2-1. TM-100i Actuator/3171A Gas Valve Outline Drawing Woodward...
  • Page 11: Shielded Wiring

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 2-2. Recommended Torque Pattern After the valve is installed in the piping system, the piping connections should be checked for any leaks. Use water, air, or inert gas to check. Remove the protective caps from the hydraulic supply and drain fittings.
  • Page 12: Plant Wiring

    Figures 2-3 through 2-10 are the plant wiring diagrams for the TM-100 digital driver, TM-100i actuator/3171A gas valve when conduit is being used. If conduit is not being used, the single wires from the driver to the FTM must be multi- conductor shielded wires.
  • Page 13: Figure 2-3. Channel 1, Single Feedback

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 2-3. Channel 1, Single Feedback Woodward...
  • Page 14: Figure 2-4. Channel 1, Single Feedback

    3171A Gas Valve and TM-100i Actuator Manual 40157 Figure 2-4. Channel 1, Single Feedback Woodward...
  • Page 15: Figure 2-5. Channel 2, Single Feedback

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 2-5. Channel 2, Single Feedback Woodward...
  • Page 16: Figure 2-6. Channel 2, Single Feedback

    3171A Gas Valve and TM-100i Actuator Manual 40157 Figure 2-6. Channel 2, Single Feedback Woodward...
  • Page 17: Figure 2-7. Channel 1, Dual Feedback

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 2-7. Channel 1, Dual Feedback Woodward...
  • Page 18: Figure 2-8. Channel 1, Dual Feedback

    3171A Gas Valve and TM-100i Actuator Manual 40157 Figure 2-8. Channel 1, Dual Feedback Woodward...
  • Page 19: Figure 2-9. Channel 2, Dual Feedback

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 2-9. Channel 2, Dual Feedback Woodward...
  • Page 20: Figure 2-10. Channel 2, Dual Feedback

    3171A Gas Valve and TM-100i Actuator Manual 40157 Figure 2-10. Channel 2, Dual Feedback Woodward...
  • Page 21: Terminal Blocks

    Manual 40157 3171A Gas Valve and TM-100i Actuator Terminal Blocks The terminal blocks provided for the motor sense wires and the resolver are WAGO 264 series. These terminal blocks are top load terminal blocks and are actuated by inserting a DIN 5264 screwdriver into the opening behind the wire slot.
  • Page 22: Chapter 3. Description Of Operation

    3171A Gas Valve and TM-100i Actuator Manual 40157 Chapter 3. Description of Operation TM-100i Actuator The integrating actuator is used with an electronic position control circuit (see Figure 3-1) which compares position demand (V ) and feedback (V ) signals, and outputs a torque motor current to correct any position errors.
  • Page 23: Figure 3-1. Schematic, Tm-100 Actuator

    Manual 40157 3171A Gas Valve and TM-100i Actuator Figure 3-1. Schematic, TM-100 Actuator Woodward...
  • Page 24: Chapter 4. Actuator/Valve Calibration

    Manual 40157 Chapter 4. Actuator/Valve Calibration The TM-100i actuator/3171A gas valve is typically used in applications that require extremely high accuracy, like dry low emissions (DLE) control. For that reason, all calibration of the actuator/valve assembly is performed at the factory.
  • Page 25: Chapter 5. Troubleshooting

    Since the calibration is between the valve and the resolver, it is possible to replace the actuator in the field without the loss of calibration. Failures of the resolver will most likely result in the unit having to be recalibrated at the factory. Consuls a qualified Woodward service facility for more information. Woodward...
  • Page 26: Chapter 6. Specifications

    3171A Gas Valve and TM-100i Actuator Manual 40157 Chapter 6. Specifications Output Type Rotary actuator and valve, limited rotation with adjustable minimum and maximum stops General Maximum Valve Travel 45° Positional Feedback Single or dual resolver (standard) Single RVDT (optional)
  • Page 27: Chapter 7. Service Options

    Woodward systems and components for the retrofits and overhauls, long term service contracts, emergency repairs, etc. You can locate your nearest Woodward distributor, AISF, RER, or RTR on our website at: www.woodward.com/directory...
  • Page 28: Woodward Factory Servicing Options

    Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the exception that the unit will be returned to you in “like- new” condition and carry with it the full standard Woodward product warranty (Woodward Product and Service Warranty 5-01-1205). This option is applicable to mechanical products only.
  • Page 29: Packing A Control

    Engineering Services Woodward offers various Engineering Services for our products. For these services, you can contact us by telephone, by email, or through the Woodward website.  Technical Support ...
  • Page 30: How To Contact Woodward

    3171A Gas Valve and TM-100i Actuator Manual 40157 How to Contact Woodward For assistance, call one of the following Woodward facilities to obtain the address and phone number of the facility nearest your location where you will be able to get information and service.
  • Page 31 Manual 40157 3171A Gas Valve and TM-100i Actuator Woodward...
  • Page 32 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.

This manual is also suitable for:

Tm-100i

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