(I/O) expansion board for Power Electronics’ SD750 variable speed drives. TARGET AUDIENCE This manual is intended for qualified customers who will install, operate and maintain Power Electronics SD750 variable speed drives. Only trained electricians may install and commission the drives.
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First Edition. The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the contents of this manual without previous notice. To consult the most updated information of this product, you may access our website www.power-electronics.com, where the latest version of this manual can be downloaded.
POWER ELECTRONICS SD750 SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: Identifies potentially hazardous situations where dangerous voltage may be present, which if not avoided, could result in minor personal injury, serious injury or death.
For maintenance operations, follow the instructions from the Maintenance Manual. Power Electronics accepts no responsibility for any damages resulting from incorrect use of equipment. CAUTION Read carefully the Hardware and Installation Manual, the Maintenance Manual and all documentation related to the drive to guarantee its safe use and avoid the risk of personal injuries and damages to the equipment.
This manual focuses on the optional analogue input/output (I/O) expansion board. This board allows to increase the number of analog inputs and outputs compared to those of the SD750. This board allows the drive to increase its inputs and outputs as follows: •...
When we state that the system operates correctly, it means that the communication between the expansion board, the network controller and the central SD750 microcontroller is correct. This does not mean, however, that the communication with the PLC is correct.
The analog expansion board can be connected directly, through the connector on its back side, to any of the three expansion connectors of the SD750 drive central control board. Once connected, it allows the drive to be equipped with more analog input and output options and to display new parameter groups. Up to two cards of this type can be connected to each drive.
It has four analog input connectors, two for each analog input (AI1, AI1+, AI2, AI2+). There are four output connectors, two for each analog output (A01, A01+, A02, A02+). On the back side, there is a sixteen-pin ID connector to connect to the SD750 central board. CONNECTION TO THE DRIVE...
POWER ELECTRONICS SD750 Connections Schema The following figure shows a detailed distribution of the components of the optional input/output card. In the current printing the analog inputs 4 and 5 appear as AI1, AI2 and the analog outputs 3 and 4 appear as A01, AO2 as shown in the figure above.
Check that the communication with the SD750 is correct (by displaying group G23.2). See that the analog expansion board (A/B) status is activated (G23.2.5). Reference is made to a card A if only one card is connected and B if there is a second card.
Subgroup G23.2: Input / Output Sub-group G23.2 of the SD750 drive enables the status of the input and output boards to be configured Check that the corresponding board is activated at start-up and is not in test mode. As it is possible to...
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SD750 POWER ELECTRONICS Subgroup 4.5: Analogue input 4 Note: This group will only be shown if an expansion board has been connected. Set on Screen Range Function Allows user to configure analogue input 4 and activates the parameters which are necessary to set it up.
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POWER ELECTRONICS SD750 Set on Screen Range Function Adjusts stop mode of the drive in case the signal from analogue input 4 is lost. OPTION FUNCTION G4.5.14 AI4 loss Function is disabled. protection = No Whenever a sudden drop on the analogue input level is detected, terminating in zero, it indicates the sensor is damaged and the drive will stop, triggering a fault F42.
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SD750 POWER ELECTRONICS Set on Screen Range Function Allows adjusting the speed reference for the minimum range of analogue input 5, which G4.6.8 AI5 Ref speed corresponds with the minimum level of voltage or current of the sensor configured in [G4.6.4]. It is -250.0 to G4.6.9...
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POWER ELECTRONICS SD750 Set on Screen Range Function m3/s m3/m Allows choosing different measure units for the analogue input 6 depending on the function of the m3/h sensor to be used. Changing this parameter implies that the minimum and maximum values of the sensor range will be affected by the corresponding conversion.
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SD750 POWER ELECTRONICS Set on Screen Range Function Allows adjusting a filtering to the analogue input 6 signal. By adjusting the value of this time constant, it is possible to eliminate possible instabilities in the signal caused by noise, wiring faults, G4.7.16 AI6 stabilizer...
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Note: The application of a low pass filter to any analogue signal produces a delay of approximately the value of the configured time constant. NOTICE Each input can be configured with multiple options, refer to the SD750 Drive Software & Programming Manual for more information on the functions of each input. COMMISSIONING...
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SD750 POWER ELECTRONICS Analog Outputs Sub-groups G8.2 to G8.7 of the SD750 drive are used to configure the analog outputs. When an expansion card is connected to the drive, new parameter subgroups for analog outputs are enabled in group G8.
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Note: Filter use can add a slight delay to the analogue output signal. NOTICE Each SA source selection can be configured with multiple options, refer to the SD750 Drive Software & Programming Manual for more information. COMMISSIONING...
Visualization parameters Up next, the relevant visualization parameters are summarized. For details about the range of values and Modbus addresses, refer to the Software and Programming Manual for SD750 drives. Group SV3: Visualización externa: The parameters associated with analogue inputs 4 to 7 and analogue outputs 3 to 6 will only be displayed if an inputs and outputs expansion board has been connected.
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POWER ELECTRONICS SD750 Group SV9.3: External Registers: These registers show the conditions that were present at the moment when the last fault occurred. They are divided into the following subgroups: Screen Units Description SV9.3.10 AI4 value = 0.00 V See units G4.5.3 Shows the average value of the analogue input 4.
SD750 POWER ELECTRONICS Summary of MODBUS addresses Visualization Parameters Parameter Screen Description Address Modbus Range SV3.10 AI4 value = 0.00 V Value of the AI4 (AI4). 41261 Real Value = (Modbus Value / 1000) Shows the value or the PID reference SV3.11...
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POWER ELECTRONICS SD750 Parameter Screen Description Address Modbus Range SV9.3.29 AO4 percentage = 0.0 % Valueof sensor 1 associated to AO4. 41272 Real Value = (Modbus Value / 100) SV9.3.30 AO5 value = 0.00 V Valueof analogue output 5. 40965 Real Value = (Modbus Value / 1000) SV9.3.31...
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SD750 POWER ELECTRONICS Programming Parameters Parameter Screen Address Range Modbus Range Access G23.2.5 IO analog A status = Off 41125 0 to 1 G23.2.6 IO analog A test = No 41126 0 to 1 G23.2.7 IO analog B status = Off...
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POWER ELECTRONICS SD750 Parameter Screen Address Range Modbus Range Access G4.8.4 AI7 low level = 0.0 V 41408 -10.0 V to G4.8.6 -10000 to G4.8.6 G4.8.5 Sensor low level = 0.0 l/s 41409 -3200.0 l/s to G4.8.7 -32000 to G4.8.7 G4.8.6...
Description of Fault list DISPLAY DESCRIPTION The SD750 has stopped receiving a signal through the analog input 4 while [G4.5.14 AI4 loss F89:Analog input 4 missing protection] is set to "YES". The device has lost the signal entered through this input.
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