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Power Electronics SD700 Series Hardware And Installation Manual
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Power Electronics SD700 Series Hardware And Installation Manual

Power Electronics SD700 Series Hardware And Installation Manual

Variable speed drive
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Summary of Contents for Power Electronics SD700 Series

  • Page 1 Variable Speed Drive Hardware and Installation Manual...
  • Page 3 Variable Speed Drive Hardware and Installation Manual Edition: March 2013 SD7KMTHW01BI Rev. B...
  • Page 4 SD700 KOMPAKT POWER ELECTRONICS...
  • Page 5 SD700 KOMPAKT POWER ELECTRONICS SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. This symbol means improper operation may results in serious personal WARNING injury or death. Identifies shock hazards under certain conditions. Particular attention should CAUTION be given because dangerous voltage may be present.
  • Page 6 SD700 KOMPAKT POWER ELECTRONICS Revisions Date Revision Description 08 / 06 / 2010 First edition 11 / 03 / 2013 Transportation. EMC installation requirements. Installation recommendations. STO board safety function. ATEX. Multipulse drive connection. CE marking. Control cooling.
  • Page 7 SD700 KOMPAKT POWER ELECTRONICS INDEX SAFETY INSTRUCTIONS ......................INTRODUCTION ........................CONFIGURATION TABLE AND STANDARD RATINGS ............ 2.1. Configuration Table ....................Standard Ratings – 230Vac ..................2.2. Standard Ratings – 400Vac ..................2.3. Standard Ratings – 440Vac ..................2.4. Standard Ratings – 500Vac ..................
  • Page 8 SD700 KOMPAKT POWER ELECTRONICS 13. OPTIONAL EQUIPMENT ..................... 13.1. Accessories ........................ 13.2. IP20 Housing ......................13.3. Communication boards ....................13.4. Dynamic Braking Unit B150 ..................13.5. Touch-Graphic Display ....................14. CE MARKING ........................14.1. EMC Directive ......................14.2. Low Voltage Directive ....................
  • Page 9 Read this manual carefully to maximise the performance of this product and to ensure its safe use and installation.  Power Electronics accepts no responsibility or liability for any damage resulting from inappropriate use of the equipment.  In this manual, safety messages are classified as follows: WARNING Do not remove the metal cover while the power is applied or the unit is in operation.
  • Page 10 SD700 KOMPAKT POWER ELECTRONICS CAUTION Install the drive on a non-flammable surface. Do not place flammable material nearby. Otherwise fire could occur. Disconnect the input power if the drive is damaged. Otherwise, it could result in a secondary accident or fire.
  • Page 11  Before operating the drive, read this manual thoroughly to gain and understanding of the unit. If any doubt exists then please contact POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your nearest agent. ...
  • Page 12 SD700 KOMPAKT POWER ELECTRONICS EARTH CONNECTION  Ground the drive and adjoining cabinets to ensure a safety operation and to reduce electromagnetic emission.  Connect the input PE terminal only to the dedicated PE terminal of the drive. Do not use the case or the chassis screw for grounding.
  • Page 13 POWER ELECTRONICS 1. INTRODUCTION SD700 low voltage drives by Power Electronics is the most extensive product family with a power range from 1.5kW to 2000kW. It has been designed focused on maximum motor care, components durability and easy maintenance. SD700 portfolio is divided in 3 products series that comply with specific demands and standards in worldwide installations thanks to its own specific features: SD700, SD700KOMPAKT, SD700FREEMAQ (SD700FR &...
  • Page 14 SD700 KOMPAKT POWER ELECTRONICS 2. CONFIGURATION TABLE AND STANDARD RATINGS 2.1. Configuration Table EXAMPLE CODE: SD7K037050121T SD7K 0370 SD700 Output Input Protection Pulse Floating Input KOMPAKT Filter Current Voltage Degree Number Earth Frequency Series Without 0370 370A 230VAC IP00 6 Pulse...
  • Page 15 SD700 KOMPAKT POWER ELECTRONICS 2.3. Standard Ratings – 400Vac 6 PULSES Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY CODE Motor 150% Motor 120% FRAME I(A) I(A) Power (kW) Overload Power (kW) Overload Rated Rated at 400VAC at 400VAC...
  • Page 16 SD700 KOMPAKT POWER ELECTRONICS 12 PULSES Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY Motor Motor FRAME CODE 150% 120% Power (kW) Power (kW) I(A) I(A) Overload Overload at 440VAC at 440VAC Rated Rated SD7K0840 5X 12 Y...
  • Page 17 SD700 KOMPAKT POWER ELECTRONICS 12 PULSES Operation Temperature 50ºC Operation Temperature 40ºC HEAVY DUTY NORMAL DUTY FRAME CODE Motor 150% Motor 120% I(A) I(A) Power (kW) Overload Power (kW) Overload Rated Rated at 525VAC at 525VAC SD7K0660 7X 12 Y...
  • Page 18 Hardware fault, Analogue input signal loss (speed reference loss), Safe stop / Emergency stop. [1] Other configuration, consult Power Electronics. [2] For operation frequencies higher than 100Hz consult Power Electronics. [3] SC: Shielded cable, USC: Unshielded Cable. Follow Power Electronics installation recommendations. For greater cable lengths consult with Power Electronics. TECHNICAL CHARACTERISTICS...
  • Page 19 SD700 KOMPAKT POWER ELECTRONICS SD700 Kompakt 6 programmable DIGITAL INPUTS Active high (24Vdc), 1 PTC input, Isolated power supply DIGITAL OUTPUTS 3 Programmable changeover relays (250Vac, 8A or 30Vdc, 8A) 2 Programmable differential inputs: 0 – 20mA, 4 – 20mA, 0 – 10Vdc and 10Vdc.
  • Page 20 SD700 KOMPAKT POWER ELECTRONICS SD700 Kompakt CERTIFICATIONS CE, cTick, UL , cUL EMC Directive (2004/108/CE) ELECTROMAGNETIC COMPATIBILITY IEC/EN 61800-3 LVD Directive (2006/95/CE) IEC/EN 61800-2 General requirements DESIGN AND CONSTRUCTION IEC/EN 61800-5-1 Safety IEC/EN 60146-1-1 Semiconductor converters IEC 60068-2-6 Vibration FUNCTIONAL SAFETY IEC/EN 61800-5-2 (STO) certified by Tüv Rheinland...
  • Page 21 The SD700 Kompakt are carefully tested and perfectly packed before delivering. In the event of transport damage, please ensure that you notify the transport agency and Power Electronics: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.
  • Page 22 SD700 KOMPAKT POWER ELECTRONICS Figure 4.1 SD700 Kompakt unpacking To unpack, if necessary, unscrew the bolts that fix the cardboard or wooden box with the pallet. Then, the drive and the inductance are fixed to the pallet through the screws placed in its four corners, unscrew all the fixation screws, otherwise if the cabinet is lifted the pallet could cause damage.
  • Page 23 SD700 KOMPAKT POWER ELECTRONICS 5. MECHANICAL INSTALLATION CAUTION The installation must be done by qualified personal. Otherwise, the equipment can be damaged and lead to injury to people. 5.1. Environmental Ratings It is recommended to follow the instructions of this manual to ensure the correct operation of the drive.
  • Page 24 The installation method and mounting location must be suitable for the weight and dimensions of the drive. Power electronics recommend hanging the SD700 Kompakt cabinet on a solid wall or structure through the anchorages placed on the rear part of the drive, which supports the VFD’s weight and the possible forces generated by the wiring.
  • Page 25 SD700 KOMPAKT POWER ELECTRONICS The cabinet must have two isolated zones, which permit independent cooling systems:  The Hot Zone consists of the back and top part of the drive, the air must be expelled out of the cabinet and should avoid the internal or external recirculation. The hot zone inlet grating must be aligned with the fan inlets of the drive.
  • Page 26 SD700 KOMPAKT POWER ELECTRONICS Figure 5.4 Cooling air flow frames 3 and 4 For a correct maintenance and cooling the cabinet must be selected according to the following requirements:  Minimum cabinet dimensions according to the following table.  Minimum clearances between the inductances, the drive and de adjacent equipment.
  • Page 27 SD700 KOMPAKT POWER ELECTRONICS 5.2.2. Installation in technical room For technical room installation, the drive can be mounted with extension box (IP20). The drive should be mounted vertically. It should be well fastened through the anchorages designed for this to avoid any movement. The input inductances (CHOKE) delivered with the drive must be mounted vertically aside the drive to ensure a correct operation.
  • Page 28 SD700 KOMPAKT POWER ELECTRONICS 5.3. Tables of Heat Dissipation Heat dissipation values have been obtained with a carrier frequency of 4kHz. The heat sources inside the equipment correspond with the inverter bridge (IGBTs), rectifier bridge, the input filter and the output dV/dt filter.
  • Page 29 SD700 KOMPAKT POWER ELECTRONICS 6. POWER CONNECTION CAUTION Read carefully the following installation instructions for a correct electrical installation. Otherwise, it could cause damage to the equipment and lead to injury to people. The access to the SD700 KOMPAKT power terminals can be only done removing the front cover.
  • Page 30 SD700 KOMPAKT POWER ELECTRONICS 6.2. Topology SD700 Kompakt drive operates according to the principle of pulse-width modulation (PWM). Varying the power supply voltage and the grid frequency, it is possible to control the speed and torque of the connected induction three-phase motors by means of its main components: rectifier bridge, the DC bus, inverter bridge, and power and control board.
  • Page 31 The inverter bridge generates the PWM wave that controls the motor performance (voltage, current, torque, etc...). SD700 Kompakt Series by Power Electronics, integrate as standard output dV/dt filters that reduces significantly the dV/dt rise time below 500V/μs - 800V/μs, therefore, it reduces the voltages peaks at the motor windings, the common mode currents and the EMC emissions.
  • Page 32 SD700 KOMPAKT POWER ELECTRONICS CAUTION Line voltage (input supply) must never be connected to U, V and W terminals. Otherwise, the drive will be damaged. Line voltage L1, L2 and L3 terminals, and earth will be connected to the terminals assigned for this function.
  • Page 33 SD700 KOMPAKT POWER ELECTRONICS The following figures show the recommended cable type and bundling. Figure 6.5 Recommended cable type and bundling Figure 6.6 Recommended cable bundling scheme CAUTION Line voltage (input supply) must never be connected to U, V and W terminals.
  • Page 34 SD700 KOMPAKT POWER ELECTRONICS All power conductors, such as input power cables, output motor cables, DC link cables must be routed separately from the control, signal, PTC, encoder or data cables. The recommended distances between the cables are shown in the next figure: Figure 6.7 Cable routing distances...
  • Page 35 SD700 KOMPAKT POWER ELECTRONICS 6.3.2. Recommended Cable Section for 690VAC Recommended Recommended Cable Section per Cable Section for Power (kW) FRAME CODE I(A) Rated Phase Earth Wire at 690VAC AWG / AWG / mm² mm² kcmil kcmil SD7K0130 6X 3/0 – 300 70 –...
  • Page 36 SD700 KOMPAKT POWER ELECTRONICS 6.5. EMC Installation Requirements 6.5.1. Introduction The European EMC Directive defines electromagnetic compatibility as follows: the capability of an apparatus, an industrial plant, or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbance, which would be unacceptable to apparatus, industrial plant, or systems present in this environment.
  • Page 37 SD700 KOMPAKT POWER ELECTRONICS 6.5.2. SD700 Kompakt compliance SD700 Kompakt variable speed drives are designed for industrial (second environment) use. The use of radio frequency interference filters (RFI filters) and dV/dt filters as standard, and the correct installation following the recommendations within this manual, permits to achieve compliance with C3 category defined in IEC/EN 61800-3.
  • Page 38 The EMC filters and long motor cables increase the ground leakage currents so the threshold response of the protection should be adjusted according to the relevant plant conditions. For additional information, contact with Power Electronics. 6.6.2. Motor thermal protection The drive includes a motor thermal protection that, based on the motor performance parameters, mathematically calculates the thermal reservoir of the motor.
  • Page 39 SD700 KOMPAKT POWER ELECTRONICS 6.8. Power Terminals 6.8.1. Connections for Frame 1 Figure 6.10 Location of power connections for equipments of Frame 1 POWER CONNECTION...
  • Page 40 SD700 KOMPAKT POWER ELECTRONICS 6.8.2. Connections for Frame 2 Figure 6.11 Location of power connections for equipments of Frame 2 POWER CONNECTION...
  • Page 41 SD700 KOMPAKT POWER ELECTRONICS 6.8.3. Connections for Frame 3 Figure 6.12 Location of power connections for equipments of Frame 3 POWER CONNECTION...
  • Page 42 SD700 KOMPAKT POWER ELECTRONICS 6.8.4. Connections for Frame 4 Figure 6.13 Location of power connections for equipments of Frame 4 POWER CONNECTION...
  • Page 43 SD700 KOMPAKT POWER ELECTRONICS 7. CONTROL CONNECTION CAUTION The access to the SD700 KOMPAKT control board can be only done removing the front cover. The front cover can be removed unscrewing the 4 screws located in the four cover corners. The SD700 KOMPAKT cover integrates cooling fans and a display.
  • Page 44 SD700 KOMPAKT POWER ELECTRONICS 7.2. Control board terminals description CAUTION Changes of control wiring or bridges should be performed at least 10 minutes after disconnecting the input power and after checking the DC Link voltage is discharged with a meter (below 30VDC).
  • Page 45 SD700 KOMPAKT POWER ELECTRONICS The following figure provides an overview of the standard wiring of control terminals through the X1 and X2 user connectors. Figure 7.4 Example of control terminals standard wiring Digital inputs can be configured individually or collectively. Analogue inputs can be configured as comparators.
  • Page 46 SD700 KOMPAKT POWER ELECTRONICS SIGNAL DESCRIPTION Power supply for digital inputs. Short circuit and overload protected. (Maximum +24VDC, +24V_USER 180mA) Programmable Digital Input 1. Digital inputs are configured in the Input group. Their status can be displayed in the visualisation group. It is powered from terminal 1 or an external power 24VDC supply.
  • Page 47 SD700 KOMPAKT POWER ELECTRONICS 7.3. STO - Safe Torque Off The STO function is defined as follows: Power, that can cause rotation, is not applied to the motor. The frequency converter will not provide energy to the motor, which can generate torque.
  • Page 48 SD700 KOMPAKT POWER ELECTRONICS 7.3.1. Safety Integrity Level SIL3- PLe This assembly provide a highly reliable safety function. When the sensor (E-Push Button) is activated, the STO function interrupts providing energy to the motor. Therefore, it will stop the motor by its own inertia or will avoid any possible unexpected start.
  • Page 49 SD700 KOMPAKT POWER ELECTRONICS Example 2: SIL3 (PLe) Safety door opening stop for maintenance tasks with manual restart. This function is used to prevent an unexpected restart when a maintenance task is being carried out in a risk area. In this case, the relay’s safety inputs will be connected to a safety interlock switch placed in the door.
  • Page 50 SD700 KOMPAKT POWER ELECTRONICS 7.3.2. Safety Integrity Level SIL1- PLc This connection scheme provides an easy and cost effective solution for installations that not require the highest safety level requirements. In this case, the two NC contacts from the external push button are directly connected to the optional STO board.
  • Page 51 Power Electronics provides a solution for driving ATEX motors such as “Ex nA”, “Ex d” and “Ex p”, under the ATEX zone areas illustrated below. For different ATEX motor and zone combination, consult Power Electronics.
  • Page 52 SD700 KOMPAKT POWER ELECTRONICS 8. MODBUS COMMUNICATION 8.1. Introduction To guarantee a correct operation of the drive, peripheral elements should be selected correctly and should be connected properly. A wrong installation and/or application could cause a wrong operation of the system or a reduction of the long life of the equipment, and its parts may get damaged. This manual should be read carefully and understood before proceeding.
  • Page 53 SD700 KOMPAKT POWER ELECTRONICS 8.2. Hardware Physical level 3 cables, optically insulated, half duplex, RS232 single ending 23  RS Common (0VDC) Terminals 24  RS232 Rx (receiving line) 25  RS232 Tx (transmitting line) '1' logical 6.5V regarding to 0V Output signal level '0' logical 6.5V regarding to 0V...
  • Page 54 SD700 KOMPAKT POWER ELECTRONICS 8.3. RS232 Connections The following diagram shows a common wiring for a RS232 connection: Figure 8.2 RS232 connection 8.4. RS485 Connections The following diagram shows a common wiring for a RS232 connection RS485: Figure 8.3 RS485 connection...
  • Page 55 SD700 KOMPAKT POWER ELECTRONICS 9. COMMISSIONING CAUTION Only qualified personnel are allowed to commission the drive. Read and follow the safety instructions on the first pages of this manual. Neglecting the safety instructions can cause injury or death. Ensure that there is no voltage present in the input power terminals and no voltage can be connected to the drive inadvertently.
  • Page 56 SD700 KOMPAKT POWER ELECTRONICS Connect input power supply. Verify that the display is turned on and set the drive control parameters (Follow the instruction delivered in Software and Programming manual). Check line voltages displayed. Start the drive without motor using the display’s keyboard pushbutton “START”.
  • Page 57 SD700 KOMPAKT POWER ELECTRONICS 10. DIMENSIONS 10.1. Dimensions IP00 10.1.1. Dimensions of Frame 1 and Frame 2 INPUT VOLTAGE WEIGHT FRAME 380-500VAC 525VAC 690VAC 230VAC (±20%) (-20% to +10%) (-20% to +10%) (-15% to +10%) SD7K0210 20 Y SD7K0210 50 Y...
  • Page 58 SD700 KOMPAKT POWER ELECTRONICS 10.1.2. Dimensions of Frame 3 and Frame 4 INPUT VOLTAGE WEIGHT FRAME 380-500VAC 525VAC 690VAC 230VAC (±20%) (-20% to +10%) (-20% to +10%) (-15% to +10%) SD7K0580 20 Y SD7K0580 50 Y SD7K0425 70 Y SD7K0385 60 Y...
  • Page 59 SD700 KOMPAKT POWER ELECTRONICS 10.2. Dimensions IP20 10.2.1. Dimensions of Frame 1 and Frame 2 INPUT VOLTAGE WEIGHT FRAME 380-500VAC 525VAC 690VAC 230VAC (±20%) (-20% to +10%) (-20% to +10%) (-15% to +10%) SD7K0210 22 Y SD7K0210 52 Y SD7K0180 72 Y...
  • Page 60 SD700 KOMPAKT POWER ELECTRONICS 10.2.2. Dimensions of Frame 3 and Frame 4 INPUT VOLTAGE WEIGHT FRAME 230VAC 380-500VAC 525VAC 690VAC (±20%) (-20% to +10%) (-20% to +10%) (-15% to +10%) SD7K0580 22 Y SD7K0580 52 Y SD7K0425 72 Y SD7K0385 62 Y...
  • Page 61 SD700 KOMPAKT POWER ELECTRONICS 11. INDUCTANCES 11.1. Inductances for SD700 KOMPAKT drive 11.1.1. 230VAC Equipments DRIVE INDUCTANCE WEIGHT (kg) FRAME REFERENCE REFERENCE I (A) QUANTITY CONNECTION SD7K0210 2X Y SD7K0250 2X Y P246B Type A SD7K0275 2X Y SD7K0330 2X Y...
  • Page 62 SD700 KOMPAKT POWER ELECTRONICS 11.1.3. 525VAC Equipments DRIVE INDUCTANCE FRAME REFERENCE REFERENCE I (A) QUANTITY CONNECTION WEIGHT (kg) SD7K0180 7X Y P317A Type A SD7K0205 7X Y P246B Type A SD7K0270 7X Y SD7K0295 7X Y P233A Type A SD7K0340 7X Y...
  • Page 63 SD700 KOMPAKT POWER ELECTRONICS 11.2. Dimensions of Inductances 11.2.1. P246B Inductance Figure 11.1 Dimensions of P246B Inductance (mm) 11.2.2. P256A Inductance Figure 11.2 Dimensions of P256A Inductance (mm) DIMENSIONS...
  • Page 64 SD700 KOMPAKT POWER ELECTRONICS 11.2.3. P233A Inductance Figure 11.3 Dimensions of P233A Inductance (mm) 11.2.4. P297A Inductance Figure 11.4 Dimensions of P297A Inductance (mm) INDUCTANCES...
  • Page 65 SD700 KOMPAKT POWER ELECTRONICS 11.2.5. P298A Inductance Figure 11.5 Dimensions of P298A Inductance (mm) 11.2.6. P316A Inductance Figure 11.6 Dimensions of P316A Inductance (mm) DIMENSIONS...
  • Page 66 SD700 KOMPAKT POWER ELECTRONICS 11.2.7. P317A Inductance Figure 11.7 Dimensions of P317A Inductance (mm) 11.2.8. P318A Inductance Figure 11.8 Dimensions of P318A Inductance (mm) INDUCTANCES...
  • Page 67 SD700 KOMPAKT POWER ELECTRONICS 11.2.9. P319A Inductance Figure 11.9 Dimensions of P319A Inductance (mm) DIMENSIONS...
  • Page 68 SD700 KOMPAKT POWER ELECTRONICS 12. MAINTENANCE SD700 KOMPAKT drives consist of advanced semiconductor devices. Temperature, humidity, vibration and deteriorated components can reduce their efficiency. To avoid any possible irregularity we recommend making periodic inspections. 12.1. Warnings  Be sure to remove the input power while performing maintenance.
  • Page 69 SD700 KOMPAKT POWER ELECTRONICS Period Inspection Instrument of Inspection Inspection method Criterion element Measurement Have fluid leakages been observed? Is the capacitor well Visual check. No anomaly Instrument for Correct capacitor fastened? Measure the capacitance with Capacitance higher than measuring Is any dilation or a proper instrument.
  • Page 70 GSM Module. GSM01 (For Touch-Graphic Display option). Dynamic Braking Unit. B150 (For further information, see section „Dynamic Braking Unit B150). Optional Board for Slave Mode Brake. SD7DB (For Dynamic Braking Unit B150 option). Consult availability with Power Electronics. OPTIONAL EQUIPMENT...
  • Page 71 SD700 KOMPAKT POWER ELECTRONICS 13.2. IP20 Housing IP00 equipments can be easily improved to IP20 by installing an extra enclosure so that the drive becomes protected from the ingress of foreign objects larger than 12.5mm of diameter, like fingers for example.
  • Page 72 SD700 KOMPAKT POWER ELECTRONICS 13.4. Dynamic Braking Unit B150 The Dynamic brake permits to control the regenerated energy for series SD700, SD700KOMPAKT and SD700FL. B150 dynamic brake activates an IGBT to discharge the DC bus over external resistors when the DC voltage overpasses a pre-set value. This activation signal could also be delivered by the drive acquiring an optional Master- Slave mode braking board.
  • Page 73 SD700 KOMPAKT POWER ELECTRONICS 13.5. Touch-Graphic Display The Touch-Graphic Display provides a much more intuitive data presentation, an easy navigation through the control parameters and allows saving thousands of customized configurations defined by the user. Some of the outstanding characteristics of the graphic display are: ...
  • Page 74 SD700 KOMPAKT POWER ELECTRONICS 14. CE MARKING The CE Marking is a system to identify equipment that complies with the relevant directives (EMC directive). CE marking guarantees the free movement of the product within the EEA. CE marking shows that the product complies with technical safety, compatibility issues and conformity assessment.
  • Page 75 DECLARATION OF CONFORMITY CE The Company: Name: POWER ELECTRONICS ESPAÑA, S.L. Address: C/ Leonardo Da Vinci, 24-26, 46980 Paterna (Valencia) Telephone: +34 96 136 65 57 Fax: +34 96 131 82 01 Declares under its own responsibility, that the product: Variable Speed Drive for A.C.
  • Page 76 Power Electronics India INDIA MADURAI Tel. (+91) 452 452 2125• Fax (+91) 452 452 2125 Power Electronics Italia Srl • Piazzale Cadorna, 6 • 20123 • MILANO • ITALIA ITALY Tel. (+39) 347 39 74 792 • Calle Cerrada de José Vasconcelos, No 9 • Colonia Tlalnepantla Centro •...
  • Page 77 www.power-electronics.com...

This manual is also suitable for:

Sd700Sd700kompaktSd700freemaqSd700frSd700fl