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NEW BRUNSWICK SCIENTIFIC innova 4340 Manual To Operations

Digital illuminated refrigerated incubator shaker
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Digital Illuminated
Refrigerated
Incubator Shaker
MANUAL No. M1193-1056
Revision E
August 5, 2002
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Incubator Shaker MANUAL No. M1193-1056 Revision E August 5, 2002 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 3 Fax: 33 (0)1 4026 5423 Fax: 49 (0)7022 32486 E-mail: sales@nbssarl.fr E-mail: sales@nbsgmbh.de UNITED KINGDOM CHINA New Brunswick Scientific (UK) Ltd. New Brunswick Scientific Co., Inc. Edison House, 163 Dixons Hill Road 9A. AiBang Building North Mymms, Hatfield, Herts. AL9 7JE 585 LingLing Road United Kingdom Shanghai 200030, P.R.
  • Page 4 THIS PAGE INTENTIONALLY BLANK Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 5 This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. New Brunswick Scientific User’s Guide...
  • Page 6 THIS PAGE INTENTIONALLY BLANK Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 7 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 8 THIS PAGE INTENTIONALLY BLANK Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 9 Innova Shaker that has been repaired or altered outside the NBS factory without prior authorization from New Brunswick Scientific. For a period of two years (or more) after the shipment date, the Innova warranty will be in effect as long as the shaker has not been in operation for a total of 10,000 hours.
  • Page 10 THIS PAGE INTENTIONALLY BLANK Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 11: Table Of Contents

    IMER PERATION ........................31 ULTIDAY PERATION ..........................33 YCLIC PERATION .......................... 35 IEWING ROGRAMS ........................... 37 VERRIDE ....................41 LEARING ANCELING ROGRAMS CLEANING & MAINTENANCE......................43 ............................ 43 AINTENANCE ............................43 LEANING SERVICE ..............................45 New Brunswick Scientific User’s Guide...
  • Page 12 ....................... 62 CCESSORY LASK LAMPS ......................... 62 NSTALLATION OF LAMPS ......................63 LAMP OUNTING ARDWARE DRAWINGS............................... 65 10.1 ........................65 ONTROL CHEMATICS 10.2 ..........................72 IST OF RAWINGS INDEX ................................ 73 Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 13: Overview

    (48.9 cm) above the platform and will accept flasks up to 4 liters. It is equipped with a foot pedal lid lift assist. The Innova 4340 has an illuminated cover that allows up to six grow lamps to be operated manually or by a programmable electronic timer. An auxiliary channel of the electronic timer may be used to program the temperature controller to switch to an alternate setpoint at desired times.
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  • Page 15: Features

    Figure 1: Front View Figure 2: Rear View New Brunswick Scientific User’s Guide...

  • Page 16: Universal Power Capability

    A voltage selector incorporated in the power entry module and a frequency selector switch are used to select the appropriate voltage and frequency. This universal system adapts to worldwide power requirements. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 17: Main Control Panel

    A general description of the display, user interface keys and indicator lights is provided below. For operation of the control panel, see Section 4, Operation. New Brunswick Scientific User’s Guide...
  • Page 18 2.2.2 User Interface Keys • START/STOP This key is used to start or stop the shaking motion. It will also activate or stop the timer when a timed run is desired. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 19 Four function indicator lights are located to the right of the LED display. They indicate the current parameter being displayed: • RPM: revolutions per minute • Hours: time remaining • °C: temperature • * alternate temperature setpoint New Brunswick Scientific User’s Guide...

  • Page 20: Illumination Control Panel

    Section 4, Operation. Platform Assemblies The Innova 4340 can be used with a wide variety of NBS 18 inch x 30 inch (46 cm x 76 cm) platforms, which will accept a variety of clamps for flasks and test tubes (see Section 9 for Accessories).
  • Page 21 These bearings require no maintenance. 2.6.3 Motor The Innova 4340 Shaker uses a 3-phase brushless ball bearing DC motor. This low profile motor provides high torque along with quiet, efficient operation and low maintenance. It has a rating of 1/8 horsepower.

  • Page 22: Refrigeration System

    Refrigeration System The Innova 4340 Shaker is equipped with a 1/5 HP refrigeration system. The condensing unit is hermetically sealed and the evaporating temperature is closely regulated to prevent coil icing. The refrigeration system is automatically started and stopped by the digital control system, based on the temperature setpoint and ambient temperature conditions.

  • Page 23: Installation & Set-Up

    & & The Innova 4340 is a versatile instrument that can be operated in a continuous fashion or set for a timed run. The following section describes set up and installation procedures. Unpacking & Inspection Upon unpacking the unit, inspect it carefully for any apparent damage which may have occurred during transit.

  • Page 24: Leveling

    M1193-0073 Leveling The Innova 4340 should be installed on an even surface. The eight feet can be adjusted for leveling, if necessary. Adjust the feet by loosening the locking nuts on the threaded studs attached to the feet, then retightening when the unit is level.

  • Page 25: Electrical Connections

    The outside dimensions of the Innova 4340 are: Inches Centimeters OUTSIDE DIMENSIONS Width Depth Height The effective surface area required for operation is: REQUIRED SURFACE AREA Inches Centimeters Width Depth Electrical Connections CAUTION! Be sure to use the following checklist BEFORE making electrical connections.
  • Page 26 Check that the rear edge of the platform is engaged under the bend of the rear clip. NOTE: With the Quick Change platform, maximum speed should not exceed 400 rpm. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 27: Operation

    Starting the Innova 4340 To initially start the instrument, push the ON/OFF switch (located on the right side of the shaker) to the ON position. NOTE: The LED display will flash to indicate that the shaker has been off or the power to the shaker has been interrupted.

  • Page 28: Checking A Setpoint

    5. To stop the alarm, press the SELECT key and change to any other function. 4.4.2 Cancelling the Timer To cancel the timer WITHOUT stopping the shaker: 1. Press the SELECT key to light HRS. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 29: Alarm Functions

    4.6.2 Deactivating Temperature Control If desired, the temperature control system may be shut off during set-up or for special investigations. To deactivate the temperature control system: New Brunswick Scientific User’s Guide...

  • Page 30: Alternate Temperature Setpoint

    To reactivate the temperature control: • Press the Δ key until the desired temperature setpoint is displayed. Alternate Temperature Setpoint The Innova 4340 allows a secondary or alternate temperature setpoint to be entered. To set an alternature temperature setpoint: 1. Press the SELECT key until the * function indicator lights. The display shows the current incubator temperature.

  • Page 31: Temperature Offset Calibration

    1. Press the SELECT key until the °C function indicator illuminates. 2. Simultaneously press the Δ and ∇ keys. The SET and MAINT indicators will light. 3. While the SET and MAINT indicators are illuminated, press the START/STOP key. New Brunswick Scientific User’s Guide...

  • Page 32: Total Running Time

    Total Running Time The control module of the Innova 4340 totals the time the shaker has been “ON” to track hours of usage. To display the accumulated running time: 1. Select HRS using the SELECT key. 2. Simultaneously press the Δ and ∇ keys.

  • Page 33: Introduction To The Electronic Timer

    See Figure 8 below for a detailed look at the Electronic Timer’s control panel, and Figure 8a (which follows) for a detailed look at the Electronic Timer’s display. Detailed instructions for setting the timer, complete with sample programs, are provided in Section 5. New Brunswick Scientific User’s Guide...
  • Page 34 Clears the parameters set for each program and override CLR KEY day operation. COPY KEY Specifies a override day. CYCLE/PULSE KEY Specifies a cyclic operation. h KEY Sets hours. Sets minutes. m KEY Component Function Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 35 Selects or cancels the day selected by the SHIFT KEY. SHIFT KEY Moves the cursor ( ) to specify a day. TIME ADJ Allows the user to adjust the time. WRITE Sets in the specific time in RUN MODE or PROGRAMMING MODE. New Brunswick Scientific User’s Guide...
  • Page 36 Timing Chart Display When the MODE SWITCH is in the P1 or P2 position, it displays the set time and time width. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 37: Initial Start-Up

    OUTPUT ON/OFF SWITCH PROG1 to the position. PROG2 SHIFT DAY/RESET OUTPUT ON/OFF SWITCH PROG 2 CHECK WRITE AUTO AUTO TIME ADJ PROGRAM #1: TEMP / PROGRAM #2: LIGHTS New Brunswick Scientific User’s Guide...
  • Page 38 SELECT KEY until is lit. If the word appears in the display, the shaker is 5. If a numeric value appears in the display, press the to stop the START/STOP KEY shaker. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 39: Electronic Timer Operation

    Innova 4340 is turned Changing Day/Time Settings To change the day/time settings of the ELECTRONIC TIMER 1. Verify that the Innova 4340 is in the “initial start-up” condition as described in the previous section. MO N WE D FR I...

  • Page 40: Ordinary Timer Operation

    8:30 am and stop at 5:15 pm from PROG1 Monday through Friday. To accomplish this: 1. Enter the set by setting the in the position. PROG1 SET MODE MODE SWITCH The initial display will appear: PROG1 Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 41 Once the is pressed, the timer will WRITE KEY WRITE KEY display the next available setting in . In this case, the timer will display the PROG1 time the operation will stop. New Brunswick Scientific User’s Guide...
  • Page 42 , set the in the position. PROG2 MODE SWITCH NOTE: When the is set to the position, the timer does not MODE SWITCH operate automatically and the output of the timer turns off. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 43: Multiday Operation

    MO N WE D - : - - 8 : 3 0 - : - - 4. Press the to cancel Monday. Use the to select SET KEY SHIFT SET KEYS Saturday. New Brunswick Scientific User’s Guide...
  • Page 44 , set the in the position. PROG2 MODE SWITCH 6. After setting PROGRAM #2, set position. MODE SWITCH 7. Set switch to mode to run the unit with programmed OUTPUT ON/OFF AUTO control. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 45: Cyclic Operation

    , set the time the cycle operation will begin on Monday to 8:30 am. m KEYS Press the to enter this setting into memory. WRITE KEY MO N WE D THU FR I - : - - 8 : 3 0 - : - - New Brunswick Scientific User’s Guide...
  • Page 46 WE D THU FR I - : - - 8 : 3 0 5 : l 5 7. Set the to the position to exit the set mode. MODE SWITCH PROG1 Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 47: Viewing Programs

    8 : 3 0 5 : 15 3. Continue to press the to view the programmed (set) times. After all WRITE KEY the operations have been displayed, the initial display will appear in the PROG1 display. New Brunswick Scientific User’s Guide...
  • Page 48 I0 : 3 0 8 : 30 5 : l 5 3. Press the to stop the blinking of the cursor ( ) at the Thursday position, SHIFT KEY and press the SET KEY Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 49: Day Override

    8 pm 4 pm 8 am 4 pm 8 am 4 pm 8 pm 4 am You wish to perform Sunday-Monday’s programming on both Tuesday and Friday. Using the day override function, the control scheme becomes: New Brunswick Scientific User’s Guide...
  • Page 50 I0 : 3 0 8 : 3 0 5 : l 5 2. Open the lower drawer of the timer and hold down the for one COPY KEY second or more. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 51 SET KEYS the days to be overridden. MO N WE D 6. Using the , select Sunday as the program that will be SHIFT SET KEYS used on Wednesday and Thursday. MO N WE D New Brunswick Scientific User’s Guide...
  • Page 52 2. Open the lower drawer of the timer, and hold down the for one COPY KEY second or more. MO N WE D 3. Press the . The display will return to CLR KEY RUN MODE Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 53: Clearing/Canceling Programs

    CLR KEY revert to the initial , and the number of steps PROG1 SET MODE DISPLAY remaining will be increased by the number of steps cleared in program 1. MO N WE D C L r New Brunswick Scientific User’s Guide...
  • Page 54 - : - - - : - - - : - - NOTE: The above procedure is identical for . To perform this procedure PROG2 , set the in the position. PROG2 MODE SWITCH Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 55: Cleaning & Maintenance

    After every 3 months of use, to clean the coil: 1. Unplug and remove the power cord. 2. Remove the back covers. 3. Vacuum the coil and its surrounding areas. Perform this cleaning more frequently if the unit is in a dusty environment. New Brunswick Scientific User’s Guide...
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  • Page 57: Service

    Changing Voltages & Frequency Innova 4340 is set to the appropriate line voltage and frequency prior to shipment. The voltage selector switch (see Figure 2) is a universal power-entry device that can be reset to adapt to worldwide power requirements. Should it become necessary to set the unit to a different voltage or frequency, use the following procedure with reference to Figure 9 below.
  • Page 58 8. Plug the appropriate power cord into the power cord connection on the unit, then plug it into the power source. 9. Set the ON/OFF switch to the ON position. The unit is ready for operation. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 59: Belt Replacement Procedure

    Tighten the nuts when the adjustment is correct. 6. Replace the lower front cover. 7. Connect the power cord. 8. Set the circuit breaker to the “ON” position. The unit is ready for operation. New Brunswick Scientific User’s Guide...

  • Page 60: Motor Assembly Replacement

    8. Adjust the belt tension as shown in Figure 10. Tighten the 2 hex nuts. 9. Rotate the large pulley by hand and see that the belt tracks smoothly. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 61: Maint Indicator

    • The pin-out diagram and scale below identifies the application. • A mating connector is required on the recorder cable (not supplied). This is a 9- pin male D subminiature connector, AMP Amplimite HDP-20 series or equivalent. New Brunswick Scientific User’s Guide...

  • Page 62: Esd Precautions

    2. Before handling components or boards, touch an unpainted portion of the system unit chassis for a few seconds. 3. Wear a wrist grounding strap, available from most electronic component stores. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 63: Replacement Of Main Control Board

    These nuts are located on the back of the front panel. 3. Carefully push the two threaded studs, now exposed, so that the control panel eases out from the lid. 4. Disconnect the harness wiring from connectors J1, J2, J101, J102, J103 and J104. New Brunswick Scientific User’s Guide...
  • Page 64 Snap the new temperature control board (M1192-7000) onto the main control board making sure the board-to-board connectors mate properly. b. Replace the three nylon flat washers and ¼ inch screws. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 65: Replacement Of Temperature Control Board

    Replace the panel and secure with the two 3/8 inch hex nuts. 19. Replace the diffuser panel. 20. Connect the power cord to the rear of the shaker. Replacement of Temperature Control Board Figure 13: Control Board Replacement New Brunswick Scientific User’s Guide...

  • Page 66: Lamp Replacement

    3. Carefully rotate the lamp to remove it from its sockets. 4. Install the new lamp by sliding it into the slots on the sockets and rotating it until it snaps into place. 5. Replace the diffuser panel. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 67: Lamp Starter Replacement

    1. Turn the power off using the power switch and disconnect the power cord. 2. Check the parts in the M1193-9931 kit. 3. Remove the existing platform if one is on the machine. 4. Rotate the counterweight so that the heavy section is in the extreme right position. New Brunswick Scientific User’s Guide...
  • Page 68 Check that the rear edge of the platform is engaged under the bend of the rear retainer. 8. Plug in the power cord and switch on the power. The unit is ready for operation. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 69: Service Parts List

    Power Cord 120V 15A P0720-2021 Power Cord 220V B-162 Bearing Upper Housing P0180-0282 Bearing Shielded R-337 Belt M1193-6331 Bearing Housing Assembly M1193-9933 Lid Gasket P0400-1531 Magnetic Switch P0400-1538 Magnet P0620-2561 6-inch Fan P0640-0380 Gas Springs New Brunswick Scientific User’s Guide...
  • Page 70 Condenser P0220-2081 Automatic Expansion Valve P0200-1210 Filter Dryer M1193-9949 Evaporator Coil P0420-5200 Dual Lamp Ballast P0620-2536 P0460-7150 Temp. Controller P0720-6290 Temp. Probe EF-118 6.25A Fuse Compressor (Slow Blow) P0620-2511 Fan Compressor Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 71: Specifications

    24-hour x 7-day digital electronic timer allows control of lamps with up to 16 program steps or cycle operations. Timer maintains Illumination Timer correct time of day, even when unit is off. A second, independent timer channel allows programmable activation of an alternative temperature setpoint. New Brunswick Scientific User’s Guide...
  • Page 72 Clearance (above 19¼ inches 48.9 cm platform) CONSTRUCTION • Heavy gauge steel, phosphate-coated and texture-painted cabinet. • Stainless steel chamber (interior). WEIGHT 430 lbs 195 kg 520 lbs 236 kg Gross Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 73: Options & Accessories

    & Easy-Load Platform Option The Quick-Change Platform option is available for the Innova 4340. This easy-load accessory enables the user to snap in platforms without tools or hardware. The kit includes a subplatform with spring clips, and extra counterweights and hardware.

  • Page 74: Test Tube Racks For Universal Platform

    1. Place clamp on platform, secure in place with correct type of screws (refer to clamp hardware application charts below). 2. Place the loose girdle around the upper portion of clamp body so that it is held in place by the legs of the clamp. Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 75: Clamp Mounting Hardware

    5/16" (7.9 mm) thick Phillips (+) head screw aluminum, phenolic and stainless steel platforms. 10-32 x 5/16 (7.9 mm) flat S2117-3050 all stainless steel slotted (-) head screw platforms 1- to 6-Liter Clamp Hardware Application Chart New Brunswick Scientific User’s Guide...
  • Page 76 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE: 2800 ml Fernbach Flask Clamp applicable to above chart Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 77: Drawings

    10.1 Control Schematics Figure 16: Control Schematics—Overview New Brunswick Scientific User’s Guide...
  • Page 78 Figure 17: Control Schematics—Quadrant A Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 79 Figure 18: Control Schematics—Quadrant B New Brunswick Scientific User’s Guide...
  • Page 80 Figure 19: Control Schematics—Quadrant C Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 81 Figure 20: Control Schematics—Quadrant D New Brunswick Scientific User’s Guide...
  • Page 82 Figure 21: 100V Power Kit Schematic Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 83 2. STATIC CHARGE UNIT WITH R-134A FREON. AFTER STATIC CHARGE, CHARGE UNIT WITH 10 OZ. OF R-134A, USING CHARGING CYLINDER. SET PRESSURE ON LOW SIDE TO 27 PSI (+1, -0 PSIG). Item Key Description Refrigerant Addition Port Filter/Dryer Evaporator Auto-Expansion Valve Compressor Condensor New Brunswick Scientific User’s Guide...

  • Page 84: List Of Drawings

    Motor Assembly Replacement Pin-Out Diagram for Chart Recorder Control Board Replacement 51, 53 Quick-Change Platform Option 2- to 6-Liter Flask Clamp Installation 16-20 Control Schematics 65-69 100V Power Kit Schematic Refrigeration Schematic Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...

  • Page 85: Index

    Electrical Service, 60 Clearing Timed Programs, 41 Electronic Boards, 10 Condensor Coil Electronic Timer, 25 Cleaning the, 43 Check Key, 37 Construction Features, 60 Clr Key, 40, 41 Continuous Run, 15 Copy Key, 38, 40 New Brunswick Scientific User’s Guide...
  • Page 86 Inspection, 11 Installation Platform Clamps, 63 Installation Instructions, 11 Quick Change Platform Kit, 8 Installation of Clamps, 62 Quick-Change Platform Option, 14, 55, 61 Installing a Platform, 13 Removing the, 57 Innova 4340 Refrigerated Incubator Shaker • M1193-1056 User’s Guide...
  • Page 87 Voltage Selection, 4, 11, 45 Starting the Shaker, 15 Status Indicators, 5, 7 WARNING Symbol for, vii Table of Contents, xi Weight Temperature Accuracy, 59 Gross, 60 Temperature Control, 17 Net, 60 Temperature Control Board, 10 New Brunswick Scientific User’s Guide...

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