NEW BRUNSWICK SCIENTIFIC Innova 4300 Manual To Operations
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NEW BRUNSWICK SCIENTIFIC Innova 4300 Manual To Operations

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4300
Digital Incubator Shaker
MANUAL No. M1193-0050
Revision R
August 5, 2002
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Digital Incubator Shaker MANUAL No. M1193-0050 Revision R August 5, 2002 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 3 Fax: 33 (0)1 4026 5423 Fax: 49 (0)7022 32486 E-mail: sales@nbssarl.fr E-mail: sales@nbsgmbh.de UNITED KINGDOM CHINA New Brunswick Scientific (UK) Ltd. New Brunswick Scientific Co., Inc. Edison House, 163 Dixons Hill Road 9A. AiBang Building North Mymms, Hatfield, Herts. AL9 7JE 585 LingLing Road United Kingdom Shanghai 200030, P.R.
  • Page 4 THIS PAGE INTENTIONALLY BLANK INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 5 This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. New Brunswick Scientific User’s Guide...
  • Page 6 THIS PAGE INTENTIONALLY BLANK INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 7 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 8 THIS PAGE INTENTIONALLY BLANK INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 9 Innova Shaker that has been repaired or altered outside the NBS factory without prior authorization from New Brunswick Scientific. For a period of two years (or more) after the shipment date, the Innova warranty will be in effect as long as the shaker has not been in operation for a total of 10,000 hours.
  • Page 10 THIS PAGE INTENTIONALLY BLANK INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 11: Table Of Contents

    NDICATOR IGHT 4.10 ..............................22 MAINTENANCE & SERVICE ........................23 ............................23 AINTENANCE ............................23 LEANING ..........................24 HANGING USES ..........................24 HANGING OLTAGE ................25 EPLACING DJUSTING THE OTOR RIVE ....................26 EPLACING THE OTOR SSEMBLY MAINT I ..................27 CKNOWLEDGING THE NDICATOR New Brunswick Scientific User’s Guide...
  • Page 12 ERVICE ARTS SPECIFICATIONS............................35 ACCESSORIES ............................37 ......................37 NTERCHANGEABLE LATFORMS ..................37 ACKS FOR NIVERSAL LATFORM .......................38 CCESSORY LASK LAMPS ......................38 LATFORM PTION ....................38 LAMP OUNTING ARDWARE DRAWINGS ...............................41 .........................41 ONTROL CHEMATIC ...........................46 NDEX OF RAWINGS INDEX.................................47 INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 13: Introduction

    Innova 4300. The manual is divided into three basic sections. Chapters 1-2 provide an overview of the Innova 4300 and all of its features and options. Chapters 3-4 detail the set-up, installation and operation of the instrument. Chapter 5 outlines troubleshooting and service procedures, which should be utilized only by a qualified service engineer.
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  • Page 15: Overview & Features

    • Deviations of shaking speed or temperature outside of tolerance limits A wide variety of platforms can be used with the Innova 4300. Dedicated platforms are available for a variety of flask sizes. A Universal platform and test tube racks are available.
  • Page 16 Figure 1: Front View Figure 2: Rear View INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 17: Universal Power Capability

    Make sure the voltage set on the voltage selector switch (see Figure 2) matches the voltage specified on the CAUTION label located over the power cord connection on the rear panel. For details, see Section 3.2. New Brunswick Scientific User’s Guide...

  • Page 18: Control Panel

    This key is used to change the displayed parameter. ∆, ∇ • These keys are used to adjust the setpoint of a displayed parameter up or down. They also allow the user to enter the SET mode for setpoint changes. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 19: Status Indicator Lights

    0.1 hr. to 99.9 hrs. without stopping an ongoing run. The timer can be disengaged or reset. • MUTE Indicates the status of the audible alarm. When the MUTE indicator is illuminated the audible alarm device is disabled. New Brunswick Scientific User’s Guide...

  • Page 20: Function Indicator Lights

    Temperature Platform Assemblies The Innova 4300 can be used with a wide variety of NBS 18 inch x 30 inch (46 cm x 76 cm) platforms which will accept a variety of clamps for flasks and test tubes (see Chapter 7 for accessories).

  • Page 21: Bearings

    These bearings require no maintenance. Motor The Innova 4300 Shaker uses a 3-phase brushless ball bearing DC motor. This low profile motor provides high torque along with quiet, efficient operation and low maintenance. This motor has a rating of 1/8 horsepower.

  • Page 22: Electronic Boards

    • Provides signal conditioning circuitry and A/D conversion for the RTD-based temperature measurement; • Provides remote monitoring capabilities by supplying analog output for speed and temperature which are compatible with chart recorders and analog data acquisition system; • Controls the heater. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 23: Installation & Set-Up

    & & The Innova 4300 is a versatile instrument which can be operated in a continuous fashion or set for a timed run. The following section describes set-up and installation procedures. Unpacking & Inspection Upon unpacking the unit, inspect it carefully for any apparent damage which may have occurred during transit.

  • Page 24: Installation

    Leveling The Innova 4300 should be installed on an even surface. The eight feet can be adjusted for leveling when necessary. Adjustment can be made by loosening the locking nuts on the threaded studs attached to the feet, then retightening when the level condition is attained.

  • Page 25: Electrical Connections

    3. Set the circuit breaker on the front of the unit to the OFF position. CAUTION! A grounded electrical outlet is necessary for the safe operation of this unit. 4. Connect the power cord to the power cord connection and then to a grounded electrical outlet. New Brunswick Scientific User’s Guide...

  • Page 26: Installation Of Platform

    To install 2- to 6-liter clamps: 1. Place clamp on platform, secure in place with correct type of screws (refer to clamp hardware application charts below). INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 27 10-24 x 5/16 (7.9 mm) flat S2116-3051 5/16" (7.9 mm) thick Phillips (+) head screw aluminum, phenolic and stainless steel platforms. 10-32 x 5/16 (7.9 mm) flat S2117-3050 all stainless steel slotted (-) head screw platforms New Brunswick Scientific User’s Guide...
  • Page 28 Phillips (+) head aluminum, phenolic screw and stainless steel platforms. 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE 2800 ml Fernbach Flask Clamp applicable to above chart. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 29: Operation

    Starting the Innova 4300 To initially start the instrument, push the ON/OFF switch on the right side of the shaker to the ON position. NOTE: The LED display will flash to indicate that the shaker has been off or the power to the shaker has been interrupted.

  • Page 30: Checking A Setpoint

    “Off”, the time indicator will flash, and the audible alarm will sound (if it is enabled). 4. The setpoint may be changed during a run without stopping the shaker by following steps 1 and 2. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 31: Cancelling The Timer

    3. While the SET LED is lit, press the START/STOP key. The TIME indicator will go out and the display will read “Off”. Alarm Functions Innova 4300 has an audible alarm which is activated at predetermined times. It may be deactivated in the following way: 1. Press SELECT to light HRS.

  • Page 32: Setting The Temperature

    The alarms will be activated until the speed is within 5 RPM or the temperature is within 1.0°C of the setpoint. The alarm will not sound when the shaker is accelerating or the temperature is changing to satisfy a new setpoint. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 33: Temperature Offset Calibration

    To return to the factory calibration: 1. Press the SELECT key until the °C function indicator illuminates. 2. Simultaneously press the ∆ and ∇ keys. The SET and MAINT indicators will light. New Brunswick Scientific User’s Guide...

  • Page 34: Total Running Time

    3. While the SET and MAINT indicators are illuminated, press the START/STOP key. Total Running Time The control module of the Innova 4300 totals the time the shaker has been “ON” to track hours of usage. To display the accumulated running time: 1.

  • Page 35: Maintenance & Service

    Do not use any abrasive or corrosive compounds to clean this instrument, as they may damage the unit and void the warranty. The viewing window is glass and can be cleaned with any household or laboratory glass cleaner or polish. New Brunswick Scientific User’s Guide...

  • Page 36: Changing Fuses

    Parts List (see Section 5.13). Spare fuses are supplied with the unit. Changing Voltage Innova 4300 is set to the appropriate line voltage prior to shipment. The voltage selector switch (see Figure 3), however, is a universal power-entry device which can be reset to adapt to worldwide power requirements.

  • Page 37: Replacing/Adjusting The Motor Drive Belt

    4. Install a new belt by feeding onto the motor pulley and guiding onto the motor pulley and guiding onto the large pulley while rotating the small pulley. CAUTION! Be sure to keep fingers clear to avoid pinching them between the belt and pulley. New Brunswick Scientific User’s Guide...

  • Page 38: Replacing The Motor Assembly

    2. Remove the lower front cover using a Phillips (+) screwdriver. 3. Remove the connector from the motor assembly (see Figure 9 below). Remove the green ground wire going to the chassis (disconnect from the chassis side). Figure 9: Motor Assembly Replacement INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 39: Acknowledging The Maint Indicator

    0-5 volt input. The pin-out diagram and scale below identify the application. • A mating connector is required on the recorder cable (not supplied). This is a 9- pin male D subminiature connector, AMP Amplimite HDP-20 series or equivalent. New Brunswick Scientific User’s Guide...

  • Page 40: Esd Precautions

    2. Before handling components or boards, touch an unpainted portion of the system unit chassis for a few seconds. 3. Wear a wrist grounding strap, available from most electronic component stores. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 41: Replacing The Main Control Board

    3. Carefully push the two threaded studs, now exposed, so that the control panel eases out from the lid. Figure 11: Control Board Replacement 4. Disconnect the harness wiring from connectors J1, J2, J101, J102, J103 and J104 (see Figure 11 above). New Brunswick Scientific User’s Guide...
  • Page 42 18. Replace the temperature control board: a. Snap the new temperature control board onto the main control board, making sure the board-to-board connectors mate properly. b. Replace the three nylon flat washers and ¼ inch screws. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 43: Replacing The Temperature Control Board

    (keys mate and no pins remain exposed). 10. Replace the panel and secure with the two 3/8 inch hex nuts. 11. Connect the line cord to the rear of the shaker. New Brunswick Scientific User’s Guide...

  • Page 44: Quick Change Platform Option

    Check that the rear edge of the platform is engaged under the bend of the rear retainer. 8. Plug in the power cord, switch on the power, and the unit is ready for operation. INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 45: Removing The Quick Change Platform

    NOTE: We recommend that the maximum speed not exceed 400 RPM when you are using the Quick Change Platform. New Brunswick Scientific User’s Guide...

  • Page 46: Service Parts List

    P0720-2021 Power Cord 220V B-162 Bearing, Upper Housing P0180-0282 Bearing, Shielded R-337 Belt M1193-6331 Bearing Housing Assembly M1193-9901 Lid Gasket P0400-1531 Magnetic Switch P0400-1538 Magnet P0620-2561 6” Fan M1193-9902 Glass Window P0640-0380 Gas Springs INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 47: Specifications

    RPM or the temperature deviates more than 1.0°C from setpoint and when timer operation has expired. The audible alarm can be deactivated/activated by the operator. REMOTE MONITORING • Chart recorder outputs for speed and temperature (0-5V). • 1V per 100 RPM; 1V per 20°C, accuracy ± 25mV. New Brunswick Scientific User’s Guide...
  • Page 48 • Heavy gauge steel, phosphate-coated and texture-painted cabinet. • 17-inch hermetically sealed double-pane viewing window for complete chamber visibility. • Stainless steel chamber (interior). WEIGHT 398 lbs 181 kg Gross 490 lbs 223 kg INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 49: Accessories

    Racks per Number Rack Platform TTR-111 Rack for 13 mm tubes TTR-121 Rack for 20 mm tubes TTR-122 Rack for 25 mm tubes TTR-199 Adjustable-angle slant rack TTR-208 Rack for 30 mm (50 mL) tubes New Brunswick Scientific User’s Guide...

  • Page 50: Accessory Flask Clamps

    The table below identifies the proper screw for your shaker application by reference to the head style. HARDWARE FOR 10 mL TO 500 mL CLAMPS INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 51 Phillips (+) head aluminum, phenolic screw and stainless steel platforms. 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE: 2800 mL Fernbach Flask Clamp applicable to above chart. New Brunswick Scientific User’s Guide...
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  • Page 53: Drawings

    Control Schematic Figure 13: Control Schematic, Overview New Brunswick Scientific User’s Guide...
  • Page 54 Figure 14: Control Schematic, Quadrant A INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 55 Figure 15: Control Schematic, Quadrant B New Brunswick Scientific User’s Guide...
  • Page 56 Figure 16: Control Schematic, Quadrant C INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 57 Figure 17: Control Schematic, Quadrant D New Brunswick Scientific User’s Guide...

  • Page 58: Index Of Drawings

    Side View Control Panel Counterbalanced Drive Mechanism Space Requirements 2- to 6-Liter Flask Clamp Installation Belt Replacement & Adjustment Motor Assembly Replacement Recorder Connector Control Board Replacement Quick Change Platform Option 13-17 Control Schematics 41-45 INNOVA 4300 • M1193-0050 User’s Guide...

  • Page 59: Index

    Counterbalanced Drive, 8, 9 Indicated Temperature, 21 Inspection Instructions, 11 Installation Instructions, 11 International Offices List of, iii Deactivate Temperature Offset Calibration, 21 Interrupt Feature, 36 Deactivating Alarms, 19 Deactivating Temperature Control, 20 Dimensions, 3, 12 New Brunswick Scientific User’s Guide...
  • Page 60 Temperature Control Board, 10 for Electrical Connections, 13 Replacing the, 31 Temperature Control Stability, 35 Temperature Correction Value, 21 Temperature Indicator, 8 Quick-Change Platform, 14, 32, 38 Temperature Offset Calibration, 21 Installing the, 32 INNOVA 4300 • M1193-0050 User’s Guide...
  • Page 61 Setting the, 18 Total Running Time, 22 WARNING Triple Eccentric Drive, 8 Symbol for, vii Warranty, ix Weight Gross, 36 Universal Power Capability, 5 Net, 36 Unlimited Run, 17 Unpacking Instructions, 11 Up ∆ Key, 6 New Brunswick Scientific User’s Guide...

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