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NEW BRUNSWICK SCIENTIFIC innova 4900 Manual To Operations

Digital platform shaker
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DIGITAL
PLATFORM SHAKER
MANUAL NO.: M1197-0051
REVISION M
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 . 44 TALMADGE ROAD . EDISON, NJ 08818-4005 . 732-287-1200
TELEPHONE: 800-631-5417 . FAX: 732-287-4222 . TELEX: 4753012 NBSCO
INTERNET: http://www.nbsc.com/ . E-MAIL: bio nfo@nbsc.com
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  • Page 1 DIGITAL PLATFORM SHAKER MANUAL NO.: M1197-0051 REVISION M NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 . 44 TALMADGE ROAD . EDISON, NJ 08818-4005 . 732-287-1200 TELEPHONE: 800-631-5417 . FAX: 732-287-4222 . TELEX: 4753012 NBSCO INTERNET: http://www.nbsc.com/ . E-MAIL: bio nfo@nbsc.com...
  • Page 2 INNOVA 4900 COPYRIGHT NOTICE New Brunswick Scientific Co., Inc., © 1998. All rights reserved. No part of this manual may be reproduced in any form without the express written permission of NBS. DISCLAIMER NBS reserves the right to change specifications without notice as part of our continuing program of product improvement.

  • Page 3: Table Of Contents

    Unpacking……………………………………………………………………….. Shaker Installation……………………………………………………………….. 9 Clamp Installation……………………………………………………………….. Operation………………………………………………………………………………… 15 Starting the Unit…………………………………………………………………. Continuous Run………………………………………………………………….. 15 Checking Setpoints………………………………………………………………. 15 Timed Functions…………………………………………………………………. 16 Slide-Out Platform……………………………………………………………….. 16 Alarm Functions…………………………………………………………………. 17 Total Running Time……………………………………………………………… 17 Cleaning and Maintenance……………………………………………………………….. 18 NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 4 SERVICE AND MAINTENANCE Belt Replacement……………………………………………………………………… Motor Assembly Replacement………………………………………………………… Maintenance Indicator…………………………………………………………………. ESD Precautions………………………………………………………………………. APPENDIX Innova Ordering Information…………………………………………………………… Service Parts List………………………………………………………………………. Innova 4900 Shaker Interchangeable Platforms………………………………………… Accessory Flask Clamps………………………………………………………………… Innova 4900 Shaker Specifications……………………………………………………… 30 Clamp Mounting Hardware Kit…………………………………………………………. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 5: Introduction

    INTRODUCTION The Innova 4900 Digital Platform Shaker will provide you with reliable and maintenance-free operation which is characteristic of all NBS shakers. The Innova 4900 is among the newest generation of NBS incubator shakers and incorporates a variety of state-of-the-art components and features to permit the precision operation necessary for you exacting scientific experiments.
  • Page 6 WARRANTY Innova shakers are warranted by New Brunswick Scientific Co., Inc. for two years or 10,000 hours of actual shaker use, whichever comes later. This warranty covers parts and labor for the entire machine with the exception of glassware and its contents. This warranty covers faulty components and assembly, and our...

  • Page 7: How To Use This Manual

    4900 Shaker. The manual is divided into three basic sections. Section I provides an overview of the Innova 4900 Shaker and all of its features and options. Section II details the set-up and operation of the instrument. Section III outlines service procedures which should be utilized by a qualified service engineer.
  • Page 8 NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 9: General

    The Innova 4900 shaking machine is equipped with an “slide-out” platform system for easy loading and unloading. A wide variety of platforms can be used with the Innova 4900 Shaker. Dedicated platforms are available for a variety of flask sizes. Universal platforms are also available (see Appendix for accessories).
  • Page 10 OVERVIEW FIGURE 1 - INNOVA 4900 (SEE SHAKER INSTALLATION) NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 11: Control Panel

    A general description of the display, user interface keys and indicators follows. For operation of the control panel, see Section II, Operation. FIGURE 2 - INNOVA 4900 SHAKER CONTROL PANEL NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 12: Led Display

    0.1 hr. to 99.9 hrs.. The timer can be disengaged without stopping an ongoing run. Mute: indicates the status of the audible alarm. When the Mute indicator is illuminated the audible alarm device is disabled. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 13: Function Indicators

    *: not applicable to the Innova 4900 Shaker PLATFORM ASSEMBLIES The Innova 4900 can be used with a wide variety of NBS 18” x 24” (46 cm x 61 cm) platforms which will accept a variety of clamps for flasks, test tubes, etc.. (See listing in Appendix.)
  • Page 14 OVERVIEW FIGURE 3 - COUNTERBALANCED DRIVE MECHANISM NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 15: Bearings

    New Brunswick shakers for many years. MOTOR The Innova 4900 Shaker uses a 3 phase brushless ball bearing DC motor. This low profile motor provides high torque along with quiet, efficient operation and low maintenance. The rugged motor has a rating of 1/8 horsepower.

  • Page 16: Installation And Set-Up

    4. One M1197-0500 base platform. 5. Eight 5/16-18 x ½ inch long hex head bolt. 6. Eight 5/16 split lockwashers. If any of these parts are missing from the kit, please call the New Brunswick Scientific Co., Inc. Service Department at 1-800-631-5417. NOTE: Use of the Innova shaker requires platform which is a separate item.

  • Page 17: Shaker Installation

    See Figure 4 for connector position. 7. Cut the two plastic ty-wraps that hold the counter weight assembly into place. 8. Remove the four platform screws (Allen head) from the counterweight assembly with a T- handle Allen wrench. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 18 21. Replace the two trim strips. 22. Connect the unit to the power source. The unit is ready to run, see the next section Starting the Innova 4900 Shaker for operating instructions. NOTE: Be sure all cables are clear of all moving parts before running shakers.
  • Page 19 OPERATION FIGURE 4 NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 20 OPERATION FIGURE 5 NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 21: Clamp Installation

    2 to 6 Liter Clamp Installation CLAMP UPPER GIRDLE MOUNTING WITH GIRDLE TUBES HOLES (5) PLATFORM CLAMP BODY LOWER (LEGS AND BASE) GIRDLE WITH GIRDLE TUBES NOTE 2800 ml Fernbach Flask Clamp applicable to above. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 22 Phillips (+) head aluminum, phenolic screw and stainless steel platforms. 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE 2800 ml Fernbach Flask Clamp applicable to above chart. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 23: Operation

    2. Press either ∆ or ∇ to enter the Set mode and display the current setpoint. CAUTION: HOLDING THE ∆ OR ∇ FOR MORE THAN 0.5 SECOND CAUSES THE SETPOINT TO CHANGE. SHOULD THIS OCCUR, RESETTING WIL BE NECESSARY. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 24: Timed Functions

    Start/Stop key. The Time indicator will go out and the display will read “OFF”. SLIDE-OUT PLATFORM The Innova 4900 shaking machine facilitates loading and unloading flasks with a slide-out platform. To slide the platform out, turn the knob in the center of the platform counter-clockwise until the metal tab is free to turn.

  • Page 25: Alarm Functions

    The Set and Maint indicators will flash and the accumulated running time will be displayed in hundreds of hours (i.e., “02” equals 200 hours; “102” equals 10,200 hours). This display will continue for 10 seconds and then default to the previous mode readout. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 26: Cleaning And Maintenance

    CLEANING/MAINTENANCE The Innova 4900 Shaker requires no routine maintenance on the part of the user. The Maint indicator light goes on at the end of 10,000 hours of use. At that time contact your local NBS Service Engineer or call the NBS Service Department at 1-800-631-5417.

  • Page 27: Service And Maintenance

    5. Utilizing the 4 platform screws (Item 5 from step 2) mount the plate to the upper housing. Use the large Allen key provided. Tighten the four screws securely (see Figure6). NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 28 SERVICE AND MAINTENANCE FIGURE 6 - UPPER BEARING HOUSING AND EXTRACTOR PLATE DETAIL NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 29 10. Using a soft mallet or the back end of a wooden hammer handle, lightly tap the upper bearing housing near the 3 bearings until there is even engagement of the bearings onto the shafts. CAUTION: DO NOT USE METAL TO TAP THE CASTING. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 30 SERVICE AND MAINTENANCE FIGURE 7 - BEARING HOUSING ASSEMBLIES WITH EXTRACTOR PLATE IN PLACE NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 31 SERVICE AND MAINTENANCE FIGURE 8 - ECCENTRIC SHAFTS AND PULLEY NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 32: Motor Assembly Replacement

    3 above. Tighten the (3) 10-32 screws with the lockwashers in place. Replace the ground wire on the chassis stud. 6. Replace the motor pulley. Finger tighten the set screw. Be sure the set screw is on the flat of the shaft. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 33 SERVICE AND MAINTENANCE FIGURE 9 - MOTOR/MOUNTING PLATE ASSEMBLY NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 34: Maintenance Indicator

    2. Before handling components or boards, touch an unpainted portion of the system unit chassis for a few seconds. 3. Wear a wrist grounding strap, available from most electronic components stores. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 35: Appendix

    Bearing Shield (Motor) P0180-0281 Bearing Shield (Upper) P0180-0282 Bearing Shield (Lower) R-336 Drive Belt M1197-6331 Bearing Housing Assy., 1” circular orbit M1197-6330 Bearing Housing Assy., 2” circular orbit M1197-0051 Innova Shaker 4900 Operations Manual NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 36: Innova 4900 Shaker Interchangeable Platforms

    250/300 ml Erlenmeyer Flask M1197-9906 500 ml Erlenmeyer Flask M1197-9907 1 L Erlenmeyer Flask M1197-9908 2 L Erlenmeyer Flask M1197-9909 Universal Platform M1197-9914 2.8 L Fernbach Flask M1197-9915 4 L Erlenmeyer Flask M1197-9916 6 L Erlenmeyer Flask NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 37: Accessory Flask Clamps

    2.0 L Erlenmeyer Clamp with spring retainer ACFE-2800S 2.8 L Fernbach Clamp with girdle assy. ACE-4000S 4.0 L Erlenmeyer Clamp with girdle assy. ACE-6000S 6.0 L Erlenmeyer Clamp with girdle assy. ALL THE ABOVE CLAMPS ARE CONSTRUCTED WITH STAINLESS STEEL NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 38: Innova 4900 Shaker Specifications

    0° - 60°C, 90% humidity, non-condensing SELF-DIAGNOSTIC STATUS Warning signal (audible and visible) indicates when shaking speed deviates more than 5 RPM and when timer operation has expired. Audible alarm can be deactivated/activated by the operator. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...
  • Page 39 ELECTRICAL PROTECTION No fuses are mounted in this unit. All fuses are in the main cabinet. CONSTRUCTION Heavy gauge stainless steel cabinet. WEIGHT Net: Gross: PLATFORM DIMENSIONS 18” X 24” (46 cm x 60 cm) NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

  • Page 40: Clamp Mounting Hardware Kit

    Phillips (+) head aluminum, phenolic screw and stainless steel platforms. 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE 2800 ml Fernbach Flask Clamp applicable to above chart. NEW BRUNSWICK SCIENTIFIC • INNOVA 4900...

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