NEW BRUNSWICK SCIENTIFIC Excella E-24 Manual To Operations

NEW BRUNSWICK SCIENTIFIC Excella E-24 Manual To Operations

Benchtop incubator shakers

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Excella E-24/24R
Benchtop
Incubator Shakers
MANUAL NO: M1352-0050
Revision A
March 27, 2006
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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Summary of Contents for NEW BRUNSWICK SCIENTIFIC Excella E-24

  • Page 1 Incubator Shakers MANUAL NO: M1352-0050 Revision A March 27, 2006 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 3 Fax: 49 (0)7022 32486 E-mail: sales@nbsnv-sa.be E-mail: sales@nbsgmbh.de CHINA THE NETHERLANDS New Brunswick Scientific Co., Inc. New Brunswick Scientific BV A903, 904 Yin Hai Building Kerkenbos 1101, 6546 BC Nijmegen No. 250, Cao Xi Road P.O Box 6826, 6503 GH Nijmegen Shanghai 200235, P.R.
  • Page 4 Do not use this equipment in a hazardous atmosphere or with hazardous materials for which the equipment was not designed. New Brunswick Scientific Co., Inc. (NBS) is not responsible for any damage to this equipment that may result from the use of an accessory not manufactured by NBS.
  • Page 5 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 6 W A R R A N T Y Every Instrument manufactured by the New Brunswick Scientific Co., Inc. is warranted to be free from defects in material and workmanship. This apparatus, with the exception of glassware, lamps and electrodes (where supplied), is warranted against faulty components and assembly for 2 years in the United States &...
  • Page 7: Table Of Contents

    HECKING ETPOINT ......................23 IMED UNCTIONS .......................24 LARM UNCTIONS ....................24 EMPERATURE ETPOINT ................25 EMPERATURE FFSET ALIBRATION ......................26 OWER AILURE 6.10 .....................26 PEED ALIBRATION MAINTENANCE.......................27 ....................27 OUTINE AINTENANCE & I .............27 LEANING XTERNAL NTERNAL URFACES New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 8 DRAWINGS & TABLES ....................39 10.1 .........................39 CHEMATICS 10.2 .......................44 IST OF RAWINGS 10.3 ......................45 IST OF ABLES SPECIFICATIONS......................46 11.1 ......................47 ERTIFICATIONS APPENDIX: PRODUCT RETURNS................49 12.1 ....................49 ETURN ROCEDURE 12.2 .......49 ETURN UTHORIZATION AND ECONTAMINATION ERTIFICATE INDEX..........................51 Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 9: Overview

    The Excella E-24/24R Benchtop Incubator Shakers use a UniCentric™ counter-balanced drive mechanism. They provide horizontal plane rotary motion in a ¾-inch (1.9 cm) diameter circular orbit. A Proportional/Integral (PI) microprocessor controls the speed and temperature over the entire range. The incubated and refrigerated E-24R operates from 15ºC below ambient (with a minimum setpoint of 4ºC) to 60°C, and the incubated E-24 from 7ºC above ambient to 60ºC.
  • Page 10 • Test tube racks, microplate holders, and test tube rack holders are also available (a universal platform is needed for all test tube racks and holders). For further information on these accessories, see Section 9. Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 11: Inspection & Unpacking Of Equipment

    CRUSH WARNING! It is preferable to lift the Excella E-24/24R from the sides of the unit, but if you lift it from the front and back, be sure to use the finger holes in the back lip (toward the bottom of the unit). If these finger holes are not used, the back lip can pinch fingers and hands.
  • Page 12: Out Of Box Concerns

    Customer Satisfaction Form 6300, included with your equipment, and return it by fax. Warranty Registration Please complete and return your warranty card or register electronically at our Website: www.nbsc.com Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 13: Preparing The Location

    CRUSH WARNING! It is preferable to lift the Excella E-24/24R from the sides of the unit, but if you lift it from the front and back, be sure to use the finger holes in the back lip (toward the bottom of the unit). If these finger holes are not used, the back lip can pinch fingers and hands.
  • Page 14: Space Requirements

    (for opening the lid) Allow 27 inches of width to provide clearance Allow 33 inches of depth to provide clearance The dimensions of the Excella E-24/24R are: 22 inches 55.8 cm Width 30 inches 76.2 cm Depth 24 1/16 inches 61.1 cm...
  • Page 15: Installation

    3. Insert the four Allen head platform screws previously removed and set aside. Tighten them with the 7/32-inch hex wrench provided to secure the platform. New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 16: Flask Clamp Installation

    All clamps are shipped complete with hardware. NOTE: The Excella E-24 and E-24R platforms require 10-24 x 5/16-inch screws, which are the smaller Phillips head screws supplied, to fasten flask clamps. Clamps for 2- and 2.8-liter flasks are shipped with an additional girdle to keep the flasks in place.
  • Page 17: Electrical Connections

    3. Set the circuit breaker on the right side of the unit to the OFF position. ONLY THEN: 4. Plug the power cord into a grounded electrical outlet. CAUTION! A grounded electrical outlet is necessary for the safe operation of this instrument. New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 18: Features

    Control Panel The front panel (see Figure 4) of the Excella E-24/24R shakers provides easy access to ON/OFF the control panel, which consists of the keypad, display and indicator lights. The switch is conveniently located on the right side of the unit, as you face the controls.
  • Page 19: User Interface Keys

    LED DISPLAY normal shaker operation, the display will indicate: • Shaker status (On/Off) • Shaking speed • Chamber temperature • Setpoints • Hours remaining (in a timed run) • Lid open (“ ”) New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 20: Status Indicators

    Revolutions per minute. When in SET MODE use the arrow key to (UP) (DOWN) change the speed. It indexes at 1 RPM increments unless the key is pressed for 4 seconds, after which it indexes more rapidly. Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 21 To activate (or deactivate) the function, MUTE press the key until the indicator SELECT MUTE illuminates; press the to display , as desired; then press SELECT New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 22: Operation

    The shaking action may be started or START/STOP KEY KEYPAD stopped by pressing the on the Figure 5: ON/OFF Switch Location HANDLE KEYPAD ON/OFF SWITCH NOTE: The shaker will not operate if the lid is open. Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 23: Continuous (Untimed) Run

    0.1 and 99.9 hours. If the shaker is stopped, skip to Step 5 below. If the shaker is already running: START/STOP KEY 3. Press the . The shaker will stop and the display will read New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 24: Alarm Functions

    INDICATOR will cease to flash and the display will read Alarm Functions The Excella E-24/24R shakers have an audible alarm that is activated at predetermined times, as explained in Section 1 (Overview). It can be deactivated by using the MUTE function: 1.
  • Page 25: Temperature Offset Calibration

    2. Simultaneously press the . The display will indicate 3. Using the , set the Temperature Correction Value to zero. °C INDICATOR KEYS 4. Simultaneously press the . The rapid pulsing of the will stop. New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 26: Power Failure

    Power Failure In the event of a power failure, the Excella E-24/24R shakers are equipped with an automatic restart function. If the shaker was in operation prior to the power interruption, the shaker will begin to LED DISPLAY operate at its last entered setpoint. The will flash, indicating that a power failure has occurred.
  • Page 27: Maintenance

    Routine Maintenance No routine maintenance schedule is required for the Excella E-24 and E-24R. To ensure that your shaker retains its attractive appearance, an occasional cleaning, using a cloth with conventional household (non-abrasive) cleaner is recommended (see Section 7.2 below for more details).
  • Page 28 Personnel involved in the cleanup of any spill should wear gloves, safety glasses, and a laboratory coat or gown during the cleanup process. Respiratory protection should be considered for spills where aerosolization is suspected. Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 29: Service

    Drive belt out of alignment or worn: call for service. Operating noise Load out of balance: unload all contents, then reload. Loose component(s) in platform, subplatform and/or drive assembly: call for service..continued... New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 30: Product Returns

    Defective main board: call for service. Product Returns Should you need to return your Excella E-24/24R to NBS for any reason, first contact Customer Service to obtain a Returned Material Authorization (RMA) number. This number must appear on the outside of the shipping container, otherwise NBS Receiving will refuse to accept the shipment.
  • Page 31: Fuse Replacement

    When replacing fuses, always turn off the shaker and disconnect the power cord from the power supply. The user can replace one fuse on the Excella E-24 and two fuses on the E-24R. Fuses are located behind the front bezel panel, on the PC board. To access the fuses: 1.
  • Page 32 Figure 7a: Fuse Replacement (Excella E-24) FUSE Figure 7b: Fuse Replacement (Excella E-24R) FUSES WARNING! The following procedures are provided for your information only. Do not attempt to perform these service interventions yourself unless you are an authorized service technician.
  • Page 33: Belt Replacement Or Adjustment

    12. Move the motor mounting bracket back, until there is a slight resistance. 13. Verify that the drive belt has a slight pressure near the center. The recommended deflection is 3/8 inch (9.5 mm). New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 34 17. Reattach the E-ring to the shaft. 18. Reinstall the platform on the bearing housing with the four Allen head screws previously removed. 19. Close the shaker lid. 20. Reconnect the power cord to the electrical outlet. Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 35: Replacement Parts

    We recommend that you keep on hand one spare motor drive belt and two (each) replacement fuses. NBS offers a spare parts kit that contains commonly needed replacement parts for your Excella E-24/24R (see Table 2 below). Table 2: Spare Parts Kit M1352-6000...
  • Page 36: Accessories

    2 L Erlenmeyer Flasks 2.8 L Fernbach Flasks *Clamps for Universal Platform are sold separately. 9.1.2 Flask Clamps for Universal Platforms The following clamps, according to flask size, are available for use with the Universal Platform: Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 37: Replacement Clamp Hardware Kits

    Rack for tubes 26 - 30 mm 16 tube capacity M1289-0060 diameter 12 tube capacity M1289-0006 Microplate holder rack 3 deep well or 9 standard M1289-0700 (stacked) Microplate holder rack 5 deep well or standard TTR-221 (single layer) ...continued... New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 38 TTR-210 (38 mm) long. Angled Test Tube Rack Spacer Bar* for use with TTR-210 to accommodate test tubes racks that are less than 5 in. TTR-215 (13 mm) wide. * Universal Platform Required Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 39: Drawings & Tables

    I-24; I-25; I-26 TB002 RS232 10 Cond. Ribbon Cable Port DISPLAY BOARD BLACK M1324-7002 M1299-8020 WHITE 1 2 3 YELLOW (REFRIGERATION OPTION) KEY PAD COMPRESSOR UNIT TB001 M1352-8007 SEE DRAWING #2 FOR DIFFERENT VOLT OPERATION New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 40 PINK POWER SUPPLY M1352-8005 FAN1 FAN2 BLUE BLUE M1352-8008 M1352-8005 M1299-8002 PHASE C PHASE B PHASE A VREF M001 POWER DISTRIBUTION DISPLAY DRIVER BOARD M1324-7001 M1282-8003 50 Cond. Ribbon Cable CONTROL BOARD M1324-7000 Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 41 COMPRESSOR UNIT TB001 M1352-8007 SEE DRAWING #2 FOR DIFFERENT VOLT OPERATION Figure 9d: Control Schematics (Quadrant D) Temp. Sensor,RTD M1195-8001 DOOR SW. E-24; E-25 I-24; I-25; I-26 RS232 10 Cond. Ribbon Cable Port M1299-8020 New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 42 TRANSFORMER M1324-8015 FROM TB001 M1324-7003 ORANGE COND. FAN J4-3 BLACK ORANGE J4-5 M1352-8007 J4-1 BLUE WHITE J4-2 BLACK YELLOW OVER PRESSURE J4-4 SWITCH BLACK VIOLET M1324-8016 J4-6 M1352-8002 M1352-8007 BLACK COMPRESSOR UNIT VIOLET Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 43 120Vac/60Hz OPERATION FROM TB001 M1324-7003 COND. FAN J4-1 ORANGE ORANGE J4-3 M1352-8007 BLACK J4-5 BLUE WHITE J4-2 BLACK YELLOW OVER PRESSURE J4-4 SWITCH BLACK VIOLET M1324-8016 J4-6 M1352-8002 M1352-8007 BLACK COMPRESSOR UNIT VIOLET New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 44: List Of Drawings

    Double Girdle Clamp Installation Clamp Fastener Control Panel Keypad ON/OFF Switch Location Accessing Fuses Fuse Replacement (Excella E-24) Fuse Replacement (Excella E-24R) Drive Belt Replacement Control Schematic (overview) Control Schematic (Quadrant A) Control Schematic (Quadrant B) Control Schematic (Quadrant C) Control Schematic (Quadrant D) ...continued...
  • Page 45: List Of Tables

    100VAC/60 Hz Schematic 100VAC/50 Hz Schematic 120VAC/60Hz Schematic Refrigeration Schematic 10.3 List of Tables Table Description Page Fuses Spare Parts Kit M1352-6000 Available Platforms Universal Platform Flask Capacities Flask Clamps Racks & Trays New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 46: Specifications

    These specifications assume a maximum load of 34 pounds (15.5 kg), including platforms, clamps, glassware and contents. Excella E-24 & E-24R Incubator Shaker SHAKING 50-400 rpm Speed ± 1 rpm Control Accuracy Displayed in 1 rpm increments Indication ¾-inch (1.9 cm)
  • Page 47: Certifications

    Contact your NBS representative for more information. 11.1 Certifications The Excella E-24 and E-24R have been tested to ETL standards, to comply with UL and CAN/CSA electrical safety standards (see “ETL Regulatory Standards” in the specifications table). As attested in the CE Declaration of Conformity reproduced on the following page, the Excella E-24 and E-24R also conform to the appropriate CE standards (see also “CE...
  • Page 48 Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...
  • Page 49: Appendix: Product Returns

    12.1 Return Procedure As explained in Section 8.2, should you need to return your Excella E-24/24R to NBS for any reason, first contact Customer Service to obtain a Returned Material Authorization (RMA) number. This number must appear on the outside of the shipping container, otherwise NBS Receiving will refuse to accept the shipment.
  • Page 50 Return Authorization and Decontamination Certificate Contact New Brunswick Scientific for an RMA number prior to returning any equipment, then complete this form and attach it to the outside container of the equipment being returned to our facility. In addition, please enclose a completed, duplicate copy of this form with the returned item.
  • Page 51: Index

    Inspection Decontamination, 27 of Boxes, 11 Decontamination Certificate, 30, 49, 50 Installation Space, 14 Dimensions International Offices Chamber, 47 List of, 3 Overall, 46 Platform, 47 Disclaimer Notice, 5 LED Display, 19, 46 New Brunswick Scientific Co., Inc. User’s Guide...
  • Page 52 Visual Alarm Return Authorization, 30, 49, 50 Disabling the, 24 Returned Material Authorization Number, 30, 49 RMA, 30, 49, 50 WARNING RS-232, 46 Symbol for, 5 Warranty, 6 Warranty Registration, 12 Safety, 46 Excella E-24/24R Incubator Shakers M1352-0050 User’s Guide...

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