First Power On And Sea Trial; Preliminary Checks; Sea Trial And Installation Form Filling In - FNM HPE Series Installation Manual

Marine diesel engines
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7 First power on and sea trial

After installation of the engine in the engine compartment it is
necessary to make the first start up and the sea trial to check
the operation of all the parameters.
The checks of this paragraph ensure the customer the engine
safety and reliability. They must be made in good time before
the delivery of the engine to the customer, so to have time to
make the necessary adjustments or repairs.
Some of the checks to be made at this stage can be made dry;
in this case it is necessary to remove the propeller from the
lineshaft and make sure that the engine is able to intake and
discharge water in the sea water circuit.
Do not run the engine dry at speeds exceeding 1500rpm. Be
sure to monitor the refrigerant circuit temperature.
Remove the propeller during the engine dry
ignition.
In the case of dry ignitions, ensure the inflow of
water to the engine intake. Failure to comply with
this warning may lead to malfunction and engine
failure.

7.1 Preliminary checks

Before the first starting, make sure that:
1. The refrigerant circuit of the engine is full. In case of top-
ups, only use mixtures of water and refrigerant additive as
described in the Service Bulletin 01-2013 - Coolant liquid
mixture maintenance.
2. The engine is filled with oil not beyond the maximum level
allowed and not below the minimum level. The oil level
check must be carried out within the angle specified in
chapter 3.6 - Installation angles on page 13.
3. All sea water connections are connected correctly and
that the valves are open.
4. The LEDs on the unit all work when the key is turned to
position 1.
5. There are no leaks of any fluid inside the engine
compartment.

7.2 Sea trial and Installation Form filling in

The sea trial and the Installation Form filling in is mandatory
before the delivery of the boat to the customer.
Fill in the installation form in its entirety.
Once you have filled in all its parts, a copy of the form must be
given to the customer and owner of the boat and sent to CMD,
as indicated in chapter 1.3 - Warranty information on page 1.
Failure to complete in all its parts, or not sending the
installation form will void the engine warranty.
Carry out the following operations:
1. Fill in the "Owner Information" section with the information
on the installer and the owner of the engine in all its parts,
including contact details.
2. Enter the technical data regarding the type of boat in the
"Vessel" section.
3. Enter the technical data relating to the type of engine
installed (specifying the side for twin installations). Pay
special attention when entering the registration numbers
of engine and transmission, the propeller data and the
presence of loads on the additional pulley.
4. Fill out the "Engine compartment" section specifying how
the alignment was performed,
dampers installed and the engine installation angles.
Indicate the number and size of the suction openings.
Indicate that the throttle stroke has been verified.
Check with the diagnostic tool (or with the digital
speedometer - LOAD/UNLOAD function) that the
potentiometer makes the full stroke.
5. Fill out the "Services" section indicating the specifications
of systems made, the presence of all the filters and fittings
installed on them.
6. Carry out the sea trial. For the successful completion of
the trial, it is necessary to use the EDR diagnostic tool.
Engines
HPE
FNM® Series HPE – Installation Manual – 41
the type of vibration
EDR Diagnosis Tool Order Code
7.104.401.1

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