Related Manuals for FNM HPE Series
Summary of Contents for FNM HPE Series
- Page 1 Installation Manual HPE 40S/80/80SD/110/135 HPE 110JD/135JD HPE/P 40/150/170/190/205 HPE 150JD/170JD/190JD/205JD Marine Diesel Engines HPE Series HPE/P 100/225/250/250H HPE 225JD/250JD HPE/P 300 HPE/P 300JD HPEL 45/80/65/90...
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Page 3: Table Of Contents
Work engines technical data: ......... 4 Fuses and relays ..........31 Power, Torque and Operating cycles of Diesel Marine Engines FNM® series HPE ........4 Control panel ............31 Power-rating for commercial use ......5 Basic electrical connections ......... 34 Engine installation ............ - Page 4 Extension Kit ............45 Annexes ............... 46 Mercathode® Control Unit ........45 ii – FNM® Series HPE – Installation Manual...
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Page 5: General Information And Warnings
In order to obtain the guarantee acknowledgement by CMD procedures to be followed from time to time, in addition to the S.p.A. for marine diesel engines FNM® it is mandatory to fill in possible hazards and/or results of each singular application or the ''Installation Form"... - Page 6 After-Sales Management at the above address or at the contacts below: After Sale Management Tel. +39 0972 715757 Fax. +39 0972 715696 Email: service.fnm@cmdengine.com Web: www.fnm-marine.com 2 – FNM® Series HPE – Installation Manual...
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Page 7: Engine Technical Data
The engine serial number is also printed on the engine block. on the family and application to which they are intended: The location is shown in the table below (see also paragraph 1.6 - Main components of the engine FNM HPE Series ® - on Model (or Engine Type) Family... -
Page 8: Leisure Engine Technical Data
[l/min] gal/min) 1.3 kW Engine starter 1.8 kW 12V 2.6 kW 12V FNM® diesel marine engines are designed to operate within the range of minimum and maximum speeds shown in the Wet weight table. (excluding transmission) Power and maximum torque are achieved at the speeds... -
Page 9: Power-Rating For Commercial Use
1 hour every 10 hours of use. Outside of periods of use at maximum load, the speed must be reduced by at least 10% compared to that of maximum FNM® Series HPE – Installation Manual – 5... - Page 10 Maximum Power Model [HP] [kW] [rpm] 4000 HPE/P 300 4100 132.3 4000 4000 4200 HPE/P 250 4200 4200 73.5 4200 4100 HPE/P 190 4100 4100 6 – FNM® Series HPE – Installation Manual...
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Page 11: Engine Installation
Different configurations are Before shipping all engines are tested at the bench available: and packed carefully. FNM® is not responsible for damages caused by the carrier/transport company. Engines with inverter, indicated by the abbreviation HPE followed by rated power (in HP). The inverters are configured: maximum 10°... -
Page 12: Engine Elements
3.3 Engine elements 20. Engine label position The main components present on HPE marine engines are 21. Serial number position on the crankcase listed below. 22. Oil drain valve 8 – FNM® Series HPE – Installation Manual... - Page 13 Figure 3 – FNM® HPEL 40S/80/80SD/110/110JD and HPEL 80 Figure 4 – FNM® HPE/P 40/150/170/190, HPE 150JD/170JD/190JD and HPEL 65/90 FNM® Series HPE – Installation Manual – 9...
- Page 14 Figure 5 – FNM® HPE/P 100/225/250/250H and HPE 225JD/250JD Figure 6 – FNM® HPE/P 300 10 – FNM® Series HPE – Installation Manual...
- Page 15 Figure 7 – FNM® HPEL 45 FNM® Series HPE – Installation Manual – 11...
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Page 16: Principles Of Preparation Of The Engine Compartment
All the forces exerted by water on the hull of the boat of seawater during navigation. are transmitted to the engine through the side members, and therefore to the fixing screws. Also make sure there is enough 12 – FNM® Series HPE – Installation Manual... -
Page 17: Installation Angles
25°C. FNM® Series HPE – Installation Manual – 13... -
Page 18: Engine Alignment
Screw Stud bolt (alternative) (preferable) The choice of mounts of incorrect size can cause engine damage and preclude its operation. Engine support nut Anti- vibration mount Figure 10 - Anti-vibration mounts 14 – FNM® Series HPE – Installation Manual... -
Page 19: Engines With Mercruiser Bravo® Stern Drive
2. Always use fibre washers (indicated by the letter b in Figure 11) between the engine bell and transom. 4.2.2 Engine positioning with Bravo Mercuiser stern drive After preparing the transom, follow these steps: FNM® Series HPE – Installation Manual – 15... - Page 20 18. Tighten the supports to the side members. centering (indicated by the letter n in Figure 15). 16 – FNM® Series HPE – Installation Manual...
- Page 21 5 - Services connection to the engine compartment on page 21 and as described in the stern drive manufacturer's installation manual, supplied with the engine. FNM® Series HPE – Installation Manual – 17...
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Page 22: Engines With Inverter
Check in the table of chapter 3.6 – Installation angles on page 13 the maximum angle at which the correct operation of the engine is ensured. 18 – FNM® Series HPE – Installation Manual... -
Page 23: Engines With Twindisc Seaprop® Sail Drive
6. Adjust the front anti-vibration mounts bringing them into contact with the side members . 7. After the alignment, tighten the screws that connect the two bells. Only after tightening the supports to the engine and to the side members. FNM® Series HPE – Installation Manual – 19... -
Page 24: Engines With Volvo® Stern Drive Prearrangement
The flange with bearings is an integral part of the engine. The The installation of HPE engines on Volvo® stern coupling is made by means of a constant velocity drives is the exclusive responsibility of the engine installer in the boat. 20 – FNM® Series HPE – Installation Manual... -
Page 25: Services Connection To The Engine Compartment
5 Services connection to the engine compartment Breather Topping up 5.1 Services connection points The marine engines of the FNM® HPE range are provided of Return yellow tags that indicate the connection points of the various Return from circuits of the engine to the devices and to the services of the engine boat. -
Page 26: Sea Water Circuit
Install the additional filter between the engine filter and the tank. The filter must be permanently attached, and must be easy to inspect. 22 – FNM® Series HPE – Installation Manual... - Page 27 Refer to the diagram in the following figure to connect the the engine. Fasten the pipe with metal clamps. double sea water intake in case of stern drive installations. In the junction of two circuits, use a T shape fitting. FNM® Series HPE – Installation Manual – 23...
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Page 28: Exhaust System
100 (3 15/16 in) 5.4.2 Engine in Inverter / JetDrive / Saildrive configuration In case of inverter, JetDrive or Saildrive installations the upper discharge elbow must be connected to the exhaust outlet on 24 – FNM® Series HPE – Installation Manual... - Page 29 The silencer must always be below the engine exhaust elbow . In the installation of flexible sleeves, always guarantee that the bending angles are not narrow and that the inner tube is not directed directly against the sleeve, as in Figure 29. FNM® Series HPE – Installation Manual – 25...
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Page 30: Hydraulic Fluid Circuit (If Present)
In this case a the potentiometer is provided for compatibility with the mechanical systems. 3. Electronic throttle connection kit: supplied on request with the engine (in this case it has a potentiometer) or as 26 – FNM® Series HPE – Installation Manual... - Page 31 Changing these parameters can lead to serious risks to the safety of persons and in any case will void the warranty. FNM® Series HPE – Installation Manual – 27...
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Page 32: Propeller Selection And Torque Engines Installation Drawings
Figure 32: the direction are the following: of rotation must be for both outboard, looking the boat from the stern.. ∆V Destination ≤0,75V 0% load ≥4,5V 100% load 28 – FNM® Series HPE – Installation Manual... - Page 33 Figure 32 - Scheme of propellers rotation for twin installations FNM® Series HPE – Installation Manual – 29...
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Page 34: Wiring Installation
The diameter of the battery cables must be selected according Figure 33 - Wiring diagram for single-engine, single battery to their length. Follow the table below: installation. 2. Single engine, two batteries installation with load dispatcher, see diagram below: 30 – FNM® Series HPE – Installation Manual... -
Page 35: Control Unit
3. Twin installation, two batteries: connect the batteries to The ECU is enclosed in a metal box with IP67 protection the two engines as in case 1, keeping the two circuits against external agents. separate. FNM® Series HPE – Installation Manual – 31... -
Page 36: Fuses And Relays
Key-ON The panel elements are: EOBD diagnosis Engine starter Alternator lamp Not Used 6.5 Control panel The engines of the HPE range are supplied with digital panel to control the engine. 32 – FNM® Series HPE – Installation Manual... - Page 37 Master-Slave connection cable Trans Gear: shows the current gear engaged in the code 1.010.117.1 (l = 30cm/12in) or code transmission (it requires an additional sensor). 1.010.119.1 (l = 100cm/39in) is required. FNM® Series HPE – Installation Manual – 33...
- Page 38 The CANBUS panel wiring is equipped with the following connectors: Figure 40 - Master Tachometer Connector (Tachometer - 9 pins connected) Figure 41 - Speedometer Connector (Speedometer - 6 pins connected) Figure 42 - First Slave Tool Connector (5 pins) 34 – FNM® Series HPE – Installation Manual...
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Page 39: Basic Electrical Connections
The engine is connected to the control unit, to the extension cable and to the instrument panel must be made as follows: TE connector 24-PIN Panel Amphenol® Connector 64-PIN Engine Figure 45- Basic electric connections wiring diagram for installations with single panel FNM® Series HPE – Installation Manual – 35... -
Page 40: Trim Circuit (If Present)
6.7 Trim Circuit (if present) The connections required to operate the trim are described below. 36 – FNM® Series HPE – Installation Manual... -
Page 41: Fuel Level In The Tank Sensor (If Present)
2. Ground: lead to a ground point of the electrical system, possibly near the battery. It is possible to use any type of resistive level sensor compatible with the EU (0 to 180Ω) or USA (240 ÷ 33Ω) standards. FNM® Series HPE – Installation Manual – 37... -
Page 42: Calibration Of Trim And Fuel Level Signals On The Canbus Instrument
The calibration procedure that follows is mandatory for fly-bridge installations. During the procedure make sure that systems are connected as in Figure 46 sopra and that on both panels the instruments are turned on. 38 – FNM® Series HPE – Installation Manual... -
Page 43: Rudder Angle Sensor (If Present)
SECURITY SWITCH Figure 51- Installation diagram of single engine emergency switch Connect the sensor as follows: In the case of twin installations, follow the diagram below: FNM® Series HPE – Installation Manual – 39... -
Page 44: Electronic Throttles Electrical Connection
With the ignition panel off the lever remains active, consuming the engine battery power. 40 – FNM® Series HPE – Installation Manual... -
Page 45: First Power On And Sea Trial
7.2 Sea trial and Installation Form filling in The sea trial and the Installation Form filling in is mandatory before the delivery of the boat to the customer. Fill in the installation form in its entirety. FNM® Series HPE – Installation Manual – 41... - Page 46 Sign and make the customer sign the document. then specify the parameters recorded by the EDR and by Place the installer stamp on the front part. the other instruments. When the form is compiled, send it to CMD. 42 – FNM® Series HPE – Installation Manual...
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Page 47: Accessories
The engine operation with low coolant level quickly leads to overheating, causing damage to the seals and internal parts of the engine. Follow the instructions in the following paragraphs for the correct installation of the heating kit. FNM® Series HPE – Installation Manual – 43... - Page 48 Insert the three-way delivery fitting cutting the sleeve between the expansion tank and the exhaust manifold at the point 8.1.3 Engine family 3.0 HPE indicated in the figure. To connect the kit follow the diagram below: 44 – FNM® Series HPE – Installation Manual...
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Page 49: Accessories Additional Pulley (Pto)
≤1 kw 400 N *: mm of misalignment between the pulleys on the distance between the shafts: Figure 61 - Installation point of the boiler kit return connection on 3.0 HPE base engines. FNM® Series HPE – Installation Manual – 45... -
Page 50: Additional Alternator
The insulated pole kit is a kit that allows the engine installation on metal-hulled vessels, separating the engine ground from To install the control unit follow the instructions in the attached the electrical system ground. manual. 46 – FNM® Series HPE – Installation Manual... - Page 51 1. Perforation template 1.049.067.1 – Assembled CANBUS Instrument Panel 2. Perforation template 1.049.068.1 – Separate 5” CANBUS Instrument Panel. 3. Perforation template 1.049.069.1 – Separate 4” CANBUS Instrument Panel. 4. CMD Model 1408.02 – Installation Form FNM® Series HPE – Installation Manual – 47...
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- Page 55 Document 6.045.402.1 – Marine Diesel Engines Installation Manual HPE Series – Language EN Revision Changes Date First issue 24/07/2015 FNM® Series HPE – Installation Manual – 51...
- Page 57 For service: FNM Service C.M.D. Costruzioni Motori Diesel S.p.A. Nucleo Industriale Valle di Vitalba 85020 – Italia Tel. +39 0972 715757 Fax. +39 0972 715696 Email: service.fnm@cmdengine.com Spareparts: spareparts.fnm@cmdengine.com Web: www.fnm-marine.com Printed in Italy Order p/n 6.045.402.1 – Rev. 0 del 24/07/2015 ©...