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HPEP 250
Installation manual
FNM HPEP 250 Installation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Operation/Duty Cycle Rating Notice
Bravo Three Notice: Increased Trim-In Range Capability
Multiple Sterndrive Steering Tie Bar
Propeller Rotation on Dual Installations
Quicksilver Products
Torque Specifications
Serial Number Decal Placement
Corrosion Protection
Antifouling Paint
Installation Requirements
Transom Thickness and Surface
Engine Bed
Engine Compartment
Engine Compartment Ventilation
Exhaust System
Fuel Delivery System
Battery
Battery Cables
Instrumentation
Power Trim Control
Power Trim Pump Location
Propeller Selection
Steering Helm and Cable
Transom Cutout
Cutting Transom
Installing Gimbal Housing
Installing Inner Transom Plate
Installing Power Trim Pump
Installing Steering System
Connecting Speedometer Pickup
Connecting Gear Lube Monitor Hose and Installing Water Inlet Fitting
Checking Transom Thickness
Installing Transom Assembly
Description of the Engine
Engine Installation
Engine Identification
Transom Preparation
Engine Connections
Electrical Connections
Shift Cable Installation
Troubleshooting Shift Problems
Throttle Cable Installation and Adjustment
Sterndrive Installation
Battery Connection
Predelivery Preparation
Power Trim Pump
Trim Position Sender Adjustment
Power Steering Fluid
Test Running Engine
Power Trim System
Wiring Diagrams
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General Information
2
Fuel Delivery System
3
Electrical Connections
4
Wiring Diagrams
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1
INSTALLATION MANUAL
HPEP 225 - HPEP 250
DIESEL ENGINE & BRAVO STERN DRIVES
First Release
May 2006
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Summarization of Contents
GENERAL INFORMATION
Notice to Boat Manufacturer/Installer
Alerts installers to special instructions concerning hazardous operations and emphasizes safety compliance.
OPERATION/DUTY CYCLE RATING NOTICE
PLEASURE DUTY RATING
Details the operational capability and duty cycle for pleasure boat applications.
MULTIPLE STERNDRIVE STEERING TIE BAR ARRANGEMENTS
INTERNAL POWER STEERING WITH INTERNAL TIE BAR ONLY
Recommends basic internal tie bar for boats under 60 MPH for basic steering.
Quicksilver Products
ORIGINAL PRODUCTS FOR STERN DRIVE INSTALLATION
Lists genuine Quicksilver products and their part numbers for stern drive installation.
TORQUE SPECIFICATIONS
INSTALLATION REQUIREMENTS
Transom Thickness and Surface
Specifies requirements for transom thickness, parallelism, surface plane, and angle.
Engine Compartment Ventilation
COMBUSTION AIR REQUIREMENTS
Specifies minimum air inlet and outlet surface areas for engine compartment ventilation.
Fuel Delivery System
FUEL CONNECTIONS
Details requirements for connecting fuel lines, including size, routing, and securing.
DIESEL FUEL FILTERS AND FUEL ADDITIVES
Battery
Specifies requirements for selecting and installing a 12-volt marine battery.
Electrical connection of the batteries in case of twin installation
IGNITION SYSTEM ENABLED BY THE REMOTE CONTROL LEVER IN IDLING POSITION
Instrumentation
EXTENSION HARNESS
Provides instructions for routing and securing engine and instrument extension harnesses.
Power Trim Control
Power Trim Pump Location
Details requirements for selecting an appropriate mounting location for the trim pump.
Propeller Selection
Steering Helm and Cable
Transom Cutout
NOTICE TO INSTALLER
Instructs installers to read general and installation requirements before starting.
Finding Crankshaft Horizontal Centerline ("X" Dimension)
90 DEGREE TOOL METHOD
Explains how to use a 90-degree tool to measure the crankshaft horizontal centerline.
Installing Engine / Alignment
Upper mounting – All Models
Guides on determining mount types and using washers for engine coupling alignment.
Sterndrive Installation
Predelivery Preparation
Battery Connection
Provides step-by-step instructions for connecting engine and trim pump battery cables.
Test Running Engine
Boat-In-The-Water Tests
ENGINE INITIAL BREAK-IN PROCEDURE
Details the break-in procedure for new diesel engines to ensure proper piston and ring seating.
MAXIMUM RPM TEST
Wiring Diagrams
Power Trim System
Provides a wiring diagram for the power trim system, identifying components and connections.
EXTERNAL COOLING SYSTEM DIAGRAM
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