ABL Wallbox eMH1 Installation Manual
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ABL Wallbox eMH1 Installation Manual

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Wallbox
EN
eMH1
Installation manual
Article No.: 0301803_EN_e

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Summary of Contents for ABL Wallbox eMH1

  • Page 1 Wallbox eMH1 Installation manual Article No.: 0301803_EN_e...
  • Page 2 Contact Contact ABL SURSUM Bayerische Elektrozubehör GmbH & Co. KG Albert-Büttner-Straße 11 91207 Lauf an der Pegnitz Germany +49 (0) 9123 188-0 +49 (0) 9123 188-188 info@abl.de www.ablmobility.de Customer Service +49 (0) 9123 188-0 service@abl.de www.ablmobility.de/de/service/support/ Revision: 0301803_EN_e, 17/07/2021...

  • Page 3: Table Of Contents

    Configuration via software Data cable connection with the computer Charging procedure Error resolution and maintenance Identifying errors General operational malfunctions Checking the internal RCCB Taking the Wallbox eMH1 out of operation Maintenance Appendix Technical specifications Standards and guidelines Trademarks Dimensions...

  • Page 4: Additional Technical Information

    Intended use The Wallbox eMH1 is intended for charging your electric vehicle according to IEC 61851-1 Mode 3, and is available in a range of versions with different charging capacities, and featuring either a fixed charging cable with Type 2 charg- ing connector or an integrated Type 2 charging socket for connecting a range of separately available charging cables.

  • Page 5: Safety And User Information

    ƒ Keep this manual in a safe place where it can be accessed at all times: The contents of this manual, and the safety notices in particular, must be available to all users of the product. ƒ Only use accessories intended and sold for the product by ABL. ƒ Only use charging cables that comply with the IEC 61851 standard.

  • Page 6: User Information

    Safety and user information – User information ƒ Mechanical installation should be carried out by qualified specialist personnel. ƒ Electrical installation and testing must be carried out with reference to local rules by a qualified specialist electrical contractor, who, on the basis of their specialist training and experience, as well as their knowledge of the relevant standards, is able to assess and carry out the working steps described in this manual and recognise potential hazards.
  • Page 7 WARNING! Proof of professional qualification In order to carry out repairs on or exchange electrical components, proof of completion of an ABL training course may be required: For this purpose, please contact ABL technical support (see “Contact” on page II). NOTE...

  • Page 8: Introduction To The Wallbox Emh1

    Introduction to the Wallbox eMH1 The Wallbox eMH1 is available in model variants with different charging outputs, which are optionally equipped with fixed charging cables with Type 2 charging connector, or with an integrated Type 2 charging socket. Further informa- tion on technical data are available in the appendix from page IV.

  • Page 9: Accessories

    Check immediately after unpacking whether all components are included: should any components be missing, please contact the dealer from whom you purchased the wallbox. Accessories The following accessories for the Wallbox eMH1 are available separately: ƒ POLEMH1 Galvanised sheetmetal mounting pole for the outdoor installation of one Wall-...
  • Page 10 Introduction to the Wallbox eMH1 – Accessories ƒ CONFCAB Configuration kit for connecting all ABL charging stations to a Windows PC for configuration via specific software applications by ABL ƒ TE001 Multipurpose measuring device for security checks according to IEC/EN61557,...

  • Page 11: Mechanical And Electrical Installation

    Mechanical and electrical installation – Installation site requirements Mechanical and electrical installation It is recommended to have the entire installation of the wallbox carried out by a qualified specialist electrical con- tractor. DANGER! Dangerous electrical currents Electrical installation, as well as final testing and certification for operation must be carried out by a qualified specialist electrical contractor, who, on the basis of their specialist training and experience, as well as their knowledge of the relevant standards, is able to assess and carry out the working steps described in this manual and recognise potential hazards.

  • Page 12: Tools And Accessories Required

    140 ~ 160 cm Mechanical and electrical installation – Tools and accessories required ƒ Ideally, the installation site should provide a ready connection to the electricity grid. Otherwise, a sepa- rate power supply cable must be installed. Tools and accessories required For mechanical installation, you will need the following components included with the wallbox: ƒ...

  • Page 13: Preparing The Installation Site

    Mechanical and electrical installation – Preparing the installation site Preparing the installation site As a matter of principle, the electrical supply cable in the domestic power distribution must be switched off for the entire duration of mechanical and electrical installation. The connection to the power grid must only be made live for the purpose of commissioning, after electrical installation is complete.

  • Page 14: Preparing And Fixing The Wallbox In Place

    Mechanical and electrical installation – Preparing and fixing the wallbox in place Drive the wall plugs into the fixing points with the hammer. Insert one of the supplied countersunk screws into the upper fixing point using the electric drill with a suitable bit so that the distance between the screw head and the wall measures 4 mm.

  • Page 15: Electrical Connection Of The Wallbox

    Mechanical and electrical installation – Electrical connection of the wallbox Using the screwdriver (Torx T20), loosen the internal strain relief, which is located on the inside of the housing base above the rubber grommet. Insert the supply cable through the rubber grommet into the housing base.

  • Page 16: Commissioning The Wallbox

    Mechanical and electrical installation – Commissioning the wallbox Insert the individual conductors of the power sup- ply cable into the respective terminals of the RCCB and tighten them using the Phillips-head screw- driver. y End ferrules must be fitted on flexible conductors.
  • Page 17 Mechanical and electrical installation – Commissioning the wallbox Switch on the MCB in the domestic power distribu- tion box. y As soon as the wallbox is connected to the elec- tricity grid, it will initiate the start-up procedure. 1 sec 1 sec y Both LEDs flash and then turn off.

  • Page 18: Affixing The Label In Accordance With Din En 17186-2019

    Use the vehicle simulation adapter to conduct a func- tional test of the charging function. The installation of the Wallbox eMH1 is now complete and the wallbox switches to normal operating mode. Affixing the label in accordance with DIN EN 17186-2019 In accordance with DIN EN 17186-2019, a graphical indication of the compatibility of vehicles and the charging infra- structure is mandatory for commercial use.
  • Page 19 NOTE Further information on labelling ƒ The charging cables optionally available from ABL are marked accordingly by default. ƒ In the case of purely private use, there is no obligation to affix the sticker to the charging station. ƒ The sticker can be reordered as an accessory in case of switching from private to commercial use at a later...

  • Page 20: Configuration Via Software

    Configuration via software – Data cable connection with the computer Configuration via software The Wallbox eMH1 is factory preset for use in private households or similar applications, and is ready for use imme- diately after mechanical and electrical installation have been completed. However, individual parameters can be ad- justed for these kinds of stand-alone applications if required: ƒ...
  • Page 21 USB extension cable 1. The wallbox is now connected to the computer by cable. You can now start setting up the wallbox using the ABL Configuration Software. ƒ Setting the charging current, activating phase unbalance detection Read the section Configuring a single charging station > Individual settings for the charging station in the...

  • Page 22: Charging Procedure

    Charging procedure – Data cable connection with the computer Charging procedure After installation and configuration, the eMH1 is ready for operation immediately, and can now be used to charge an electric vehicle. To charge an electric vehicle, proceed as follows: Park your electric vehicle so that its charging inlet can be easily reached with the charging cable's charging con- nector.
  • Page 23 NOTE Storing the charging cable ƒ Wallbox eMH1 with charging socket If the wallbox has a charging socket, the charging cable should be unplugged from the charging socket after every charging procedure: Otherwise, communication between the wallbox and the vehicle may be disrupted during subsequent charging procedures.

  • Page 24: Error Resolution And Maintenance

    Error resolution and maintenance – Identifying errors Error resolution and maintenance Under certain circumstances, malfunctions may occur during operation that prevent or restrict charging operations. The Wallbox eMH1 independently detects errors and indicates them in the form of cyclically repeating LED flash pat- terns. Identifying errors...
  • Page 25 200 ms Description Per cycle, the blue LED flashes twice, while the green LED is OFF. Cause The vehicle demands a charging procedure with ventilation: charging vehicles that require ventilation during the charging procedure is not possible with the Wallbox eMH1.
  • Page 26 Error resolution and maintenance – Identifying errors Suggested solution ƒ The wallbox automatically reinitiates the charging procedure every 60 seconds. Should the error persist, please contact a specialist electrical contractor to have the error resolved. Error F8 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms 200 ms...
  • Page 27 Operating the wallbox on the mounting plate with key switch (1W0001) If the Wallbox eMH1 is operated on the separately available Mounting Plate 1W0001, both LEDs being continuous- ly ON indicates that the charging procedure has not yet been authorised using the key switch (switch position 0).

  • Page 28: General Operational Malfunctions

    ƒ Should the wallbox keep displaying error messages, please take it out of operation (see “Taking the Wallbox eMH1 out of operation” on page 30) and contact a qualified specialist electrical contractor to resolve the error. ƒ Should one of the following malfunctions occur, please contact ABL technical support (see “Contact” on page II). General operational malfunctions Under certain circumstances, other malfunctions may occur.

  • Page 29: Checking The Internal Rccb

    NOTE ƒ The Wallbox eMH1 is available with or without integrated RCCB. ƒ Should your Wallbox eMH1 not have an integrated RCCB, one must be present upstream in the domestic power supply. Proceed as follows to test the RCCB: Open the housing cover of the wallbox using the key supplied and flip it up.

  • Page 30: Taking The Wallbox Emh1 Out Of Operation

    RCCB to the 0 position. y Close the domestic power distribution box. The Wallbox eMH1 is no longer connected to the electricity grid and can be removed by a qualified specialist electri- cal contractor if required. WARNING!

  • Page 31: Appendix

    Appendix – Technical specifications Appendix Technical specifications 7.2 kW series Model code 1W7201 1W7208 1W7221 Rated voltage 230 V Grid frequency 50 Hz Current 32 A Maximum output 7.2 kW Charging connection Type 2 charging cable (ca. 6 m) Type 2 charging socket Phase system 1-phase Type A RCCB Residual Current Devices...

  • Page 32: Standards And Guidelines

    Appendix – Standards and guidelines Model code 1W1121 1W1101 1W1108 Control / customisation Internal RS485 interface Terminal blocks up to 50 mm² Ambient temperature -25°C to 40°C Storage temperature -30°C to 85°C Relative humidity 5 to 95%, no condensation Class of protection Degree of protection (housing) IP54 Overvoltage category...

  • Page 33: Trademarks

    Housing dimensions without overhangs The dimensions quoted above relate to the housing base of the Wallbox eMH1: Charging connections (charging socket or the charging connector stored in the receptacle on the side of the wallbox) are not included in these dimensions.

  • Page 34: Copyright And Disclaimer

    CE certification and declaration of compliance The Wallbox eMH1 carries the CE mark. The associated compliance declaration is available on request from ABL SURSUM Bayerische Elek- trozubehör GmbH & Co. KG as a download at www.ablmobility.de in the Service > All downloads...

  • Page 35: Drilling Template

    Appendix – Drilling template Drilling template The Wallbox eMH1 comes with a drilling template (see illustration below) for marking the fixing points. Should the drilling template have been lost, you can obtain the drilling dimensions from the illustration below. Disposal advice The crossed out rubbish bin symbol indicates that electrical and electronic devices including accessories must be disposed of separate from household refuse.
  • Page 36 ABL SURSUM Bayerische Elektrozubehör GmbH & Co. KG Albert-Büttner-Straße 11 91207 Lauf an der Pegnitz Germany +49 (0) 9123 188-0 +49 (0) 9123 188-188 info@abl.de www.ablmobility.de...

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