ABL 3W2284 Installation Manual
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ABL 3W2284 Installation Manual

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0301800_a
Wallbox eMH1
EN
Installation manual and charging procedure

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Summary of Contents for ABL 3W2284

  • Page 1 0301800_a Wallbox eMH1 Installation manual and charging procedure...
  • Page 3 LANGUAGES English FURTHER LANGUAGES www.abl.de / Service / Downloads...
  • Page 4 Congratulations on your new eMH1 Wallbox! Your eMH1 is compact. It's easy to use. With a maximum of safety.

  • Page 5: Table Of Contents

    CONTENTS Safety first 1. Safety and user information Introduction 2. Your model variant 3. Components included 4. Accessories Mechanical installation 5. Preparing for mechanical installation 6. Fixing points 7. Power supply entry 8. Mounting Electrical installation 9. Preparing for electrical installation 10.

  • Page 7: Safety First

    SAFETY FIRST 1. Safety and user information...

  • Page 8: Safety And User Information

    1. SAFETY AND USER INFORMATION Please observe Indicates • all safety and user information Dangerous electrical • currents Relevant local regu- • lations for operating Dangers to life • electrical devices and limb always apply. Indicates Indicates Risks arising from important information •...
  • Page 9 1. SAFETY AND USER INFORMATION The Wallbox must not The installation site must be exposed to direct offer protection against sunlight rain and running water or other liquids The Wallbox is not The installation site situated near must offer sufficient air a heat source circulation.
  • Page 10 1. SAFETY AND USER INFORMATION 222 mm The installation surface mea- The mounting substrate must be Minimum distances to other • • • sures at least 262 x 222 mm level and firm technical installations must be (height x width) observed If unsure, please contact your •...
  • Page 11 1. SAFETY AND USER INFORMATION The Wallbox must be The rated voltage must • • be observed. connected to a protec- tive earth conductor Rated voltage: p. 81 Ideally, the installation • Ideally, cable entry is • site should already from the underside of provide for connection the housing base...
  • Page 12 1. SAFETY AND USER INFORMATION The charging cable The charging cable and • • must not be under the charging connector strain during the must not be driven over charging process The charging cable The charging cable • • must not be must be coiled tightly kinked or twisted and stored.
  • Page 13 1. SAFETY AND USER INFORMATION (De-)installation and repairs The Wallbox must be protected • • must only be carried out by a by a Type A RCCB. specialist electrical contractor Depending on the model variant, • No modifications must be made it may already be incorporated •...
  • Page 14 1. SAFETY AND USER INFORMATION The power supply in the domes- The eMH1 Wallbox From October 2018, all eMH1 • • tic power distribution box must Complies with all technical Wallbox model variants are • be protected separately by a safety requirements, standards equipped with an RCM14 and guidelines.
  • Page 15 No pressure cleaners • or similar devices must be used The 'T' button of the RCCB must be • tripped once every 6 months. See the op- erating manual available at www.abl.de In case of damage, contact your local • distributor first...

  • Page 17: Introduction

    INTRODUCTION 2. Your model variant 3. Components included 4. Accessories...

  • Page 18: Your Model Variant

    2. YOUR MODEL VARIANT 1 Open the cover 2 The type plate is located 3 p. 19 under the cover Cover Type plate...
  • Page 19 IEC 61851-1 0889 IEC 61439-7 ACSEV MADE IN GERMANY ABL SURSUM Bayer. Elektrozubehör 1 W x x x x 0 0 0 0 1 2 0 1 8 - 0 4 - 2 0 GmbH & Co. KG Model number...

  • Page 20: Components Included

    3. COMPONENTS INCLUDED eMH1 Wallbox 2 x keys Drilling template Installation 3 x screws (countersunk, 3 x wall plugs manual 5 x 60 mm, T20) (8 x 40 mm) 1 Check immediately after unpack- 2 In case of missing components, ing whether all components are please contact your local included...

  • Page 21: Accessories

    *Wallbox not included Foundation block for eMH1 mounting pole For ground installation of the mounting pole, ABL offers a precast foun- dation block, which provides the necessary stability and security for the pole and has an integrated tube to protect the power supply. The foundation block is made from grade C 25/30 concrete and complies with exposure classes XC4 and XF1.
  • Page 22 4. ACCESSORIES Mounting plate for all eMH1 Wallboxes USB/RS485 Converter To select charging currents via a serial RS485 interface on the EVCC Virtual COM-Port USB: Type B RS485: RJ12 and MOLEX 5557 incl. software and two supply cables...
  • Page 23 A future-oriented solution for the with all eMH1 Wallboxes information available at efficient and safe distribution of incl. control unit, phase current www.abl.de the existing domestic power sup- measurement, power adapter and ply. Suitable for load management RS485-USB-adapter cable. Installation p.43...
  • Page 24 4. ACCESSORIES Type 2 charging cable acc. to IEC 62196-2 · 32 A 240 /415 V AC 3-phase Length ca. 4 m IP44 splash protection rating Type 2 Type 2 charging cable acc. to IEC 62196-2 · 20 A 240 /415 V AC 3-phase Length ca.

  • Page 25: Mechanical Installation

    MECHANICAL INSTALLATION 5. Preparing for mechanical installation 6. Fixing points 7. Power supply entry 8. Mounting www.abl.de / Service / Downloads This chapter is available on video...

  • Page 26: Preparing For Mechanical Installation

    5. PREPARING FOR Tools Cut power source MECHANICAL INSTALLATION Electric drill Drill bit (B 8 mm) Bit (Torx T20) Screwdriver (Phillips head) Pliers Utility knife Scissors Pencil Tape measure Spirit level Hammer Components included Wall plug Screw (countersunk, Drilling template (8 x 40 mm) 5 x 60 mm, T20)
  • Page 27 5. PREPARING FOR Tools Cut power source MECHANICAL INSTALLATION 1 Switch off the circuit breaker in the domestic power distribution...

  • Page 28: Fixing Points

    6. FIXING POINTS Drilling template Drilling Space for power supply 1 Cut the fixing points as 2 Cut out the space for Before drilling, marked the power supply check the measurements of the drilling template Tool: Tool: A separate drilling template Scissors Scissors for the mounting plate...
  • Page 29 6. FIXING POINTS Drilling template Drilling 1 Place the drilling template ver- 2 Mark the fixing points on the Cut-out space tically on the wall. The cut-out wall space marks the opening for the power supply Tool: Power supply cable Pencil Tool: Marks for...
  • Page 30 6. FIXING POINTS Drilling template Drilling 1 Drill holes where the 2 Insert the wall plugs into the fixing points are marked fixing holes Tools: Tools: Electric drill, Wall plugs (8x40mm) drill bit (Ø8 mm) Hammer Marked fixing point...

  • Page 31: Power Supply Entry

    Upper part of housing 7. POWER SUPPLY ENTRY Plastic lug Rubber grommet 1 Open the cover 2 Loosen the four screws. The 3 Remove the upper part of the screws are located in the upper housing from the housing base part of the housing.
  • Page 32 7. POWER SUPPLY ENTRY Upper part of housing Plastic lug Rubber grommet Housing base Plastic lug 1 Remove the pre-stamped plastic This step is only required if the lug to allow space for the power power supply has been installed supply cable to enter.
  • Page 33 7. POWER SUPPLY ENTRY Upper part of housing Plastic lug Rubber grommet Housing base Rubber grommet 1 Remove the rubber grommet. The rubber 2 Replace the rubber grommet in grommet is located at the bottom of the the opening in the housing base housing base.

  • Page 34: Mounting

    8. FIXING Upper fixing point Lower fixing points 1 Insert a screw into the upper fixing point. 2 p. 35 The distance between the head of the 3 p. 35 screw and the wall is 4 mm 4 p. 36 Tool: Marked fixing point Electric drill, TORX T20 bit...
  • Page 35 8. FIXING Upper fixing point Lower fixing points 2 Loosen the internal strain relief. 3 Feed the power supply cable 4 p. 36 The strain relief is located on through the rubber grommet the inside of the housing base, Housing base above the rubber grommet Power supply cable Tool:...
  • Page 36 8. FIXING Upper fixing point Lower fixing points 4 Hang the housing base onto the upper screw...
  • Page 37 8. FIXING Upper fixing point Lower fixing points 1 Screw the housing base to the two lower fixing 2 p. 38 points. Do not distort the housing base material Tools: Electric drill, TORX T20 bit, Marked fixing point Screw (countersunk 5x60mm, T20) Housing base...
  • Page 38 8. FIXING Upper fixing point Lower fixing points 2 Fix the power supply to the internal strain relief Tools: Electric drill, TORX T20 bit...

  • Page 39: Electrical Installation

    ELECTRICAL INSTALLATION 9. Preparing for electrical installation 10. homeCLU 11. Electrical installation 12. Start-up www.abl.de / Service / Downloads This chapter is available on video...

  • Page 40: Preparing For Electrical Installation

    9. PREPARING FOR Tools Cut power source ELECTRICAL INSTALLATION Voltmeter Wire stripper Crimp tool Screwdriver (Phillips head) Pliers Utility knife Tape measure Components included 2x keys...
  • Page 41 9. PREPARING FOR Tools Cut power source ELECTRICAL INSTALLATION A qualified specialist electrical contractor must carry out electrical installation and take the Wallbox into operation. All local regulations and standards for the instal- lation of electrical devices must be complied with. The five golden rules of electrical installation must always be observed: 1 Cut power source 2 Secure all cut-off devices...
  • Page 42 9. PREPARING FOR Tools Cut power source ELECTRICAL INSTALLATION 1 Switch off the circuit breaker in 2 Switch off the RCCB in the the domestic power distribution Wallbox and/or the domestic power distribution...

  • Page 43: Homeclu

    10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU This chapter is only required if homeCLU is installed Please observe the following points before installation: • Number of charge points • Main inlet fuse size • Total charging current required per phase •...
  • Page 44 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU 1-phase charging 3-phase charging • • Phase rotation Phase rotation • • TN network TN network • • Des. 1 Des. 2 Des. 3 Des. 4 Des. 5 Des. 6 Des. 1 Des.
  • Page 45 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU The system will not work as intended if Phase rotation • the phases do not correspond must also be followed if fewer than 6 • All Wallboxes must be connected to the charge points are connected •...
  • Page 46 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU Data cable DaisyChain Designation X opening Designation 2 Designation 1 1 Insert the data cable 2 Connect the data cable with the 3 Repeat steps 1-2 for through the lower opening in the plug-in connection inside additional Wallboxes housing base...
  • Page 47 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU RJ12 jack 1 Connect the RJ12 cable with 2 Connect the free end of the 4 Open the configuration software the RJ12 jack. The RJ12 jack is RJ12 cable to the RJ12 jack of and follow the instructions located at the left hand edge of the RJ12 to USB adapter...
  • Page 48 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU 1 Click on the 'Refresh ports' 2 Use the drop-down menu 3 Click the 'Scan bus' button to select the button top COM-port...
  • Page 49 10. homeCLU Connecting eMH1 Configuring eMH1 Connecting homeCLU 1 Tick 'CLU' The planned connection pattern determines the designations. Connection pattern: p. 44 and in the 2 Select the intended designation separate CLU installation diagrams from the drop-down menu For single phase charging 3 Click the 'write'button •...
  • Page 50 Wallbox The the same pattern plug-in connection is located on the DaisyChain at the upper left Further information: See the hand edge of the housing base, homeCLU installation manual and next to the PE terminal www.abl.de...

  • Page 51: Electrical Installation

    11. ELECTRICAL Supply cable entry INSTALLATION Activation 1 Cut the supply cable 2 Strip the oversheath and screen 3-5 p. 52 to the required length. from the power cable beginning 6-7 p. 53 at the strain relief Tool: Pliers Tool: Cutter or wire stripper Power supply cable...
  • Page 52 11. ELECTRICAL Supply cable Installation INSTALLATION Activation Ferrule 3 Strip the cable 4 Put ferrule on wires 5 Crimp on the ferrule 6-7 p. 53 Tool: Tool: Wire stripper Crimp tool...
  • Page 53 11. ELECTRICAL Supply cable Installation INSTALLATION Activation 6 Insert the individual conductors 7 Screw the cables down in the • Screws and cables may of the power supply cable into terminal blocks have become loose the intended terminal blocks during transport Tool: Allocation: p.
  • Page 54 11. ELECTRICAL Supply cable Installation INSTALLATION Activation Conductor Designation Connection coding Phase system color Phase 1 current-carrying con- single phase Brown ductor 3-phase Phase 2 current-carrying con- Black 3-phase ductor Phase 3 current-carrying con- Gray 3-phase ductor single phase Neutral Blue 3-phase single phase...
  • Page 55 11. ELECTRICAL Supply cable Installation INSTALLATION Activation 1 Switch on the circuit 2 In single phase systems, the voltage is measured at the 3 p. 56 breaker in the domes- openings of the phase and neutral conductor connections. 4 p. 56 tic power distribution In 3-phase systems, all phases are measured against each 5 p.
  • Page 56 11. ELECTRICAL Supply cable Installation INSTALLATION Activation 3 Place the upper part of the hous- 4 Fix the upper part of the housing 5 p. 57 ing onto the housing base to the housing base using the 6 p. 57 screws kept for this purpose Upper part of housing Tools:...
  • Page 57 11. ELECTRICAL Supply cable Installation INSTALLATION Activation 5 Switch on the RCCB in the 6 Lock the housing cover Wallbox and/or the domestic power distribution Tool:...

  • Page 58: Start-Up

    12. START-UP Flashing LED operating states Flashing...
  • Page 59 12. START-UP Sequence S1 The Wallbox is starting up 1sec 1sec Both LEDs are flashing Both LEDs are Off 1 Check that the LED indicators 2 p. 60 of the Wallbox display this 3 p. 61 operating state...
  • Page 60 12. START-UP Sequence S2 The Wallbox indicates the current software version 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms The green LED flashes depending on the software version Then the blue LED flashes according to the software version 2 Check that the LED indicators Example: For the 2.4 software ver- of the Wallbox display this sion, the green LED flashes twice...
  • Page 61 12. START-UP Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec The green LED flashes every 5 seconds The blue LED is continuously Off 3 Check that the LED indicators of the Wallbox display this operating state.

  • Page 63: Charging Procedure

    CHARGING PROCEDURE 13. Charging www.abl.de / Service / Downloads The comprehensive operating manual contains the following chapters: Error messages and resolving errors • Taking energy consumption readings • Testing the RCCB • Taking the device temporarily or • permanently out of operation...

  • Page 64: Charging

    13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Flashing LED operating states Flashing...
  • Page 65 The green LED flashes every 5 seconds The blue LED is continuously Off 1 Check that the LED indicators Error messages are also of the Wallbox display this displayed via the LEDs: operating state. The vehicle may be connected See the operating manual available at www.abl.de...
  • Page 66 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 1 CHARGING CABLE Type 1 storage compartment Button 1 Keep the button on the Type 2 Pull the Type 1 charging con- 3 p. 69 1 charging connector pressed nector from the Type 1 storage 4 p.
  • Page 67 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING CABLE Type 2 storage compartment 1 Gently lift the Type 2 charging 2 Pull the Type 2 charging connec- 3 p. 69 connector from its storage tor down to remove it from the 4 p.
  • Page 68 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING SOCKET Type 2 charging connector Type 2 charging socket cover 1 Open the cover of the Type 2 2 Plug the Type 2 charging con- 3 p.
  • Page 69 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure 3 Open the vehicle's charging 4 Plug the charging connector into socket the vehicle’s charging socket...
  • Page 70 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence B1 The Wallbox is waiting for the vehicle to initiate the charging procedure 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously On The blue LED is continuously Off 1 Check that the LED indicators 2 p.
  • Page 71 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence C2 The Wallbox is charging 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously Off The blue LED is continuously On 2 Check that the LED indicators of the Wallbox dis- play this operating state.
  • Page 72 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence B2 The charging procedure has been interrupted or completed 1sec 1sec 1sec 1sec 1sec 1sec The green LED is continuously Off The blue LED flashes every 2 seconds 3 Check that the LED indicators of the Wallbox dis- play this operating state.
  • Page 73 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure 1 Pull the charging connector from 2 Close the vehicle's the vehicle's charging socket. charging socket 3-5 Type 1 charging cable: p. 74 6 p. 77 Type 2 charging cable: p.
  • Page 74 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 1 CHARGING CABLE Type 1 storage compartment Type 1 charging connector Button 3 Keep the button on the Type 5 Coil the charging cable up tightly After the charging pro- 1 charging connector pressed and store it, ready for the next...
  • Page 75 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING CABLE Type 2 storage compartment Type 2 charging connector 3 Slowly plug the Type 2 charging 5 Coil the charging cable up tightly After the charging pro- connector into the Type 2 stor- and store it, ready for the next...
  • Page 76 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure TYPE 2 CHARGING SOCKET Type 2 charging socket: Type 2 charging socket cover 3 Pull the Type 2 charging con- 5 Coil the charging cable up tightly After the charging pro- nector from the Type 2 charging and store it, ready for the next...
  • Page 77 13. CHARGING Before the charging procedure During the charging procedure After the charging procedure Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec The green LED flashes every 5 seconds The blue LED is continuously Off 6 Check that the LED indicators The actual charging time depends on the •...
  • Page 79 APPENDIX 14. Definitions 15. Specifications 16. Standards, guidelines and trademarks 17. Warranty and guarantee provisions 18. Disposal advice...

  • Page 80: Appendix 14. Definitions

    14. DEFINITIONS ABBREVIATION EXPLANATION Direct Current eMH1 Electric Mobility Home EVCC Electric Vehicle Charge Control RCBO Residual current operated Circuit Breaker with Overcurrent protection RCCB Residual Current Circuit Breaker Light Emitting Diode Residual Current Monitor RFID Radio Frequency Identification 'T'-button Testing button...

  • Page 81: Specifications

    15. TECHNICAL SPECIFICATIONS 1 W 1 1 2 1 1W 1101 Model code 11kW 1 W 1 1 K2 1W 11K1 1 W 1 1 N 2 1W 11N 1 Rated voltage 230/400 V 230/400 V Grid frequency 50 Hz 50 Hz Current 16 A...
  • Page 82 15. TECHNICAL SPECIFICATIONS Model code 3.6 kW 1W 36P1 Voltage 230 V Grid frequency 50 Hz Current 16 A Charging output 3.6 kW Charging connection Type 2 charging cable (ca. 6m) Phase system 1-phase Residual-Current Devices RCCB, Type A, 30 mA DC fault current detection DC-RCM, In d.c.
  • Page 83 15. TECHNICAL SPECIFICATIONS 1 W 7 2 2 1 1W 7201 Model code 7.2 kW 1W724 1 1 W 7 2 P 2 1W 72P1 Voltage 230 V 230 V 230 V Grid frequency 50 Hz 50 Hz 50 Hz Current 32 A 32 A...
  • Page 84 15. TECHNICAL SPECIFICATIONS Model code 22 kW 1 W 2 2 2 1 1W220 1 Voltage 230 / 400 V 230 / 400 V Grid frequency 50 Hz 50 Hz Current 32 A 32 A Charging output 22 kW 22 kW Charging connection Type 2 charging socket Type 2 charging cable (ca.
  • Page 85 15. TECHNICAL SPECIFICATIONS 221 mm 116 mm 272 mm...

  • Page 86: Standards, Guidelines And Trademarks

    16. STANDARDS, GUIDELINES AND TRADEMARKS GENERAL STANDARDS 2014/30/EU EMC Directive 2011/65/EU RoHS Directive 2012/19/EU WEEE Directive 2014/35/EU Low voltage directive ELECTROMAGNETIC COMPATIBILITY STANDARDS (EMC) IEC 61851-21-2 Conductive charging systems for electric vehicles - Part 21-2: EMC requirements for off-board electric vehicle charging systems DEVICE SAFETY STANDARDS IEC 61851-1 Ed.
  • Page 87 16. STANDARDS, GUIDELINES AND TRADEMARKS All trademarks mentioned in this manual including those that may be protected by third parties are, without restriction, subject to the regulations of the respectively applicable trademark law and the property rights of the respective registered owners. All trademarks, trading names or company names marked here as such are or may be trademarks or registered trademarks of their respective owners.
  • Page 88 16. STANDARDS, GUIDELINES AND TRADEMARKS CE certification and declaration of compliance The Wallbox carries the CE mark. The respective compliance declarations can be obtained from ABL SURSUM Bayerische Elektrozubehör GmbH & Co. KG on request and are available at www.abl.de for download.

  • Page 89: Warranty And Guarantee Provisions

    Under no circumstances are guarantees or the warranty transferable. Should modifications of any kind have been made to the product that have not been explicitly authorized by ABL or described in the guidelines for authorized service partners, the manufacturer’s warranty obligations become void with immediate effect.
  • Page 90 17. WARRANTY AND GUARANTEE PROVISIONS ABL guarantees the proper operation of the product after delivery within the applicable legal guarantee provisions. This guarantee is limited to damage that can be shown to have resulted from normal use and obvious material or manufacturing defects. In such cases the manufacturer, in collaboration with the local distributor, will attempt to restore the proper functioning of the product.

  • Page 91: Disposal Advice

    18. DISPOSAL ADVICE The crossed out trash can symbol indicates that electrical and electronic devices including accessories must be disposed of separate from household trash. The materials are recyclable as marked. By re-using, recycling or through other forms of pro- cessing obsolete devices, you make an important contribution to environmental protection.
  • Page 92 CONTACT Manufacturer ABL Sursum Bayerische Elektrozubehör GmbH & Co. KG Albert-Büttner-Straße 11 91207 Lauf / Pegnitz Germany Phone +49(0)9123 188-0 +49(0)9123 188-188 www.abl.de E-mail info@abl.de Support Phone +49(0)9123 188-600 E-mail support@abl.de...
  • Page 94 ABL SURSUM Albert-Büttner-Straße 11 · D-91207 Lauf / Pegnitz Bayerische Elektrozubehör Tel. +49 (0) 9123 188-0 · Fax +49 (0) 9123 188-18 GmbH & Co. KG info@abl.de · www.abl.de...

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